Bus-Bar Installation TRIZ Cases

Integrated ridges and adhesive bonding let a battery busbar assembly support cells, improve pack stiffness, and evacuate thermal gases.

Detachable snap-fit cable housings form a modular duct that adapts to varied cable layouts while reducing duct variants, cost, and handling effort.

A bus bar extension overlapping an electronic component improves heat storage and dissipation in compact electrical connection units.

A segmented GIL bent unit uses separate straight and bent conductor sections to simplify angle changes, cut mold cost, and shorten lead time.

Resilient cantilever snap fits let a terminal housing cover be removed and refitted repeatedly without damage while maintaining terminal sealing.

An inner-rib holder spaces rigid vehicle power lines for cooling while preventing slippage and simplifying high-voltage line assembly.

A non-metallic isolation bracket separates adjacent battery-pack copper bars to prevent bolt-head wear, loosening, and short-circuit risk.

A composite first bushing, M-shaped flange, and silicone cover improve busbar waterproofing, insulation, drainage, and outdoor durability.

Embedded field-control electrodes shift the potential gradient inside an HVDC insulator to reduce triple-point stress and breakdown risk.

A rigid carrier-mounted bus bar shortens surge protection connections, improving lightning surge dampening while reducing tower space and structure.

Integrated twisting before cutting lets one bending machine form twisted and bent flat parts with higher dimensional accuracy and productivity.

A junction box overlaps busbars through a stud bolt and nut assembly to consolidate power distribution.

A nonlinear resistive film on the grounded tank inner surface dynamically adjusts resistivity to relax electric fields around metallic foreign substances.

Cutouts in the insulator carrier accept clamp elements to simplify attachment while a sealing ring groove enhances gas tightness.

Embossed contact tabs insert into receptacles to join busbars, avoiding expensive screw or weld processes.

A wiring duct connection device uses elastic bodies to bias contactors outward, enabling reliable electrical engagement with internal conductors.

A split bending mold adjusts groove clearance to produce precise bent parts from flat material.

A transverse dismantling module with movable encapsulation sections compensates for thermal expansion in high-voltage switchgear busbars.

Mountain fold shaped connection areas reduce rigidity differences between adjacent bus bars to improve assembly workability.

Direct busbar-to-busbar connections eliminate custom conduit and cable installation, reducing scrap material and simplifying power distribution system setup.

Radiator shields particles from electric fields to prevent flashovers while maintaining SF6 density.

Baffles create vortex flow to capture particles, preventing accumulation at sensitive locations and improving reliability.