Catalytic Cracking TRIZ Cases
- Crude Oil Flow Improvement via FCC and Filtration
Fluidized catalytic cracking and thermal filtration lower pour point and viscosity, enabling self-sufficient pipeline transport without external power.
- Continuous Refining of Waste Plastic Pyrolysis Oil
Segmented reactor stages perform isodewaxing, dechlorination, and denitrification to remove impurities that cause corrosion and blockages.
- Porous Acidic Clay Catalyst for Thermal Coking Liquid Yield
A porous acidic clay catalyst with a binder matrix enhances heavy hydrocarbon cracking through controlled pore structures and optimized heat capacity.
- Cyclone Abrasion Resistant Lining Erosion Prediction
Erosion prediction model calculates remaining lining thickness from superficial velocity to schedule maintenance before unplanned shutdowns occur.
- Hydrothermal Stable Molecular Sieve Catalyst for Light Olefins
Phosphate-modified zeolite maintains cracking activity at lower temperatures, reducing energy consumption while preventing structural dealumination.
- C4 Cracking in FCC Stripper via Hot Catalyst Injection
Injecting hot regenerated catalyst into the stripper bed enhances C4 hydrocarbon crackability for increased propylene yield.
- Upflow Regenerator for FCC Catalyst with Variable Diameter Zones
Variable diameter zones in an upflow regenerator adjust residence time by coke content, reducing hydrothermal deactivation of spent FCC catalyst.
- Phosphorus-Free CHA Zeolite Catalyst for Olefin Selectivity
Phosphorus-free CHA zeolite with alkaline earth metals converts oxygenates to olefins.
- Pentasil Catalyst Propylene Yield FCC Process
Pentasil zeolite catalyst composition with phosphorus and iron oxide increases propylene selectivity in fluidized catalytic cracking.
- Spent Catalyst Distributor for Uniform Regenerator Distribution
A spent catalyst distributor projects material through multiple orifices to ensure uniform distribution across the regenerator vessel.
- Mobile FCC Catalyst Injection System Design
A mobile catalyst injection system uses a trailer-mounted reservoir and flow control device to manage fluidized powder delivery.
- BTX Production via Layered Catalyst Reforming and Hydrocracking
Single reactor reforming and hydrocracking eliminates solvent extraction, boosting BTX yield and reducing complexity.
- Catalytic Conversion Apparatus for Light Olefin Yield
A catalytic conversion apparatus uses a riser and dense bed reactor to produce light olefins from feed oil.
- FCC Catalyst Gamma-Alumina Matrix Coke Reduction
Gamma-alumina microspheres reduce coke production and heat imbalance while maintaining catalyst activity.
- FCCU Vapor Nozzle Baffle Prevents Coke Buildup
Internal baffles redirect effluent vapor away from reactor feed nozzles, preventing coke buildup that increases pressure drop and reduces conversion rates.
- FCC Catalyst Withdrawal Apparatus with Inert Gas Cooling
A material withdrawal apparatus uses a heat exchanger and shock coolant to cool withdrawn catalyst.
- PST-17 Metallophosphate Sieves Charge Density Stability
Synthesizing PST-17 metallophosphate molecular sieves using quaternary ammonium and alkali cations to achieve high framework charge densities.
- MFS Framework Molecular Sieve Synthesis Throughput
Hydrothermal synthesis of MFS framework molecular sieves reduces production time and cost by lowering alkali content and optimizing water ratios.
- Bimodal Pore Catalyst Additive for Gasoline Sulfur Reduction
Bimodal pore copper aluminate spinel additive reduces gasoline sulfur by 24-33% while maintaining research octane number and yield.
- FCC Unit LCO Recovery via Spent Catalyst Coke Control
Recycles spent FCC catalyst with controlled coke content to increase light cycle oil selectivity, resolving diesel quality degradation from high aromaticity.
- Reverse Flow Reactor Catalyst Gradient for Pyrolysis Heat Distribution
A reverse flow reactor uses a catalyst density gradient to extend combustion time and expand the heated volume during hydrocarbon pyrolysis.
- Rare Earth Y Molecular Sieve Ion Localization for Heavy Oil Cracking
Dispersing pre-exchange localizes rare earth ions in sodalite cages, resolving particle agglomeration and boosting heavy oil conversion capacity.
- Rare Earth Metal Trap for FCC Catalyst Vanadium Passivation
Rare earth impregnated microspheres passivate vanadium in fluid catalytic cracking catalysts, reducing hydrogen and coke production by 16% and 41%.
- Plastic Conversion Reactor Temperature Control for Olefin Yield
A reactor monitors temperature near the inlet to optimize catalyst performance during plastic conversion.
- Catalyst Mixing Riser with Asymmetric Inlet Angles
Asymmetric inlet angles mix downward and horizontal catalyst streams in a compact riser, reducing capital costs while maintaining processing capacity.