Connection Formation By Deformation TRIZ Cases

A cutter receiving surface and shaped holding section enclose cable dielectric to stabilize force flow and improve crimp repeatability.

Integrated radial and longitudinal ridges cut insulation in a crimping tool, speeding large-gauge wire stripping and reducing manual effort.

An internal screw-and-plate adjustment lets one wire stripping unit handle varying insulation thicknesses without heavier jaws or multiple knife units.

A detachable stopper and internal blade combine wire stripping, combing, and crimping in one hand tool to reduce tool switching.

Snap-on contact springs let connector modules be grounded or ungrounded from the outside, simplifying shielding changes and reducing signal interference.

A wedge insert spreads clamping pressure across large-gauge wire to secure electrical contact without soldering or strand damage.

An electric motor-driven modular layout replaces cylinders and air compressors to keep wire stripping and crimping portable under 15 kg.

A shuttle-mounted strand bundler keeps exposed conductor strands centered during transport, improving crimp placement without complex centering devices.

A movable selection tool isolates one cable wire tip in a working region while bending others away, improving connector assembly accuracy and throughput.

A moving selection tool brings one cable wire tip into a working region while deflecting others, reducing connector processing errors and manual labor.

A cam, screw, and spring drivetrain returns the sealing jaw mechanically, cutting control-board complexity and power needs in portable strapping.

Manufacturing information drives wire, terminal, and plug selection so cutting and crimping run in parallel for flexible wire assembly.

A rear-mounted terminal shear and wire positioning device improve crimp alignment, wire spacing, and signal integrity in multi-wire terminations.

A single-point indenter die set lets 12-ton crimping tools handle 1000 kcmil lugs while replacing multiple U-dies and improving pullout strength.

Rotatable die halves, adjustable insertion stops, and integrated guides improve crimping precision across different wire sleeve sizes and orientations.

A molded holding sheet and cutter receiving surface isolate force paths around the cable dielectric to improve crimping repeatability.

Manual cable gripper positioning is stored for repeatable station setup, while an open protective hood de-energizes actuators for safer adjustment.

Two-stage die motion forms wire contacts cleanly, avoiding sharp crimp edges and jagged insulation cuts that can damage harness wires.

A split funnel guides wires into solder sleeves while holding the sleeve in place.

A multi-functional crimp tool combines pivotally coupled jaw members with integrated cutting members to compress connectors and trim conductors simultaneously.

Electronic control replaces mechanical connecting rod adjustments by storing eccentric shaft rotation angles, eliminating manual calibration complexity.

A cable compression die assembly pre-compresses stranded wire to reduce inter-strand voids before crimping.

Segmented carriers eliminate sheath interference, suppressing positional deviation during short extension wire crimping.

Automated optical positioning aligns terminal metal fittings to resolve manual adjustment complexity and improve productivity.

Removable standoff adjusts hold down spacing for various terminal sizes, eliminating complex device variety and frequent maintenance requirements.

A terminal locator uses a spacer and latch to hold a crimp barrel in the crimping zone.

A cartridge-based automatic cable assembly system coordinates modular machines to perform precise cutting, stripping, and soldering operations.

A handheld pressing device integrates a camera to capture images of the press joint and tool for automated identification.

Opposing cutting edges move toward each other to strip insulation from two cable ends simultaneously.

Rotatable wire guiding tubes align wire ends with co-located crimping presses, reducing operator travel distance between opposite sides.

Angled linear exchange units swap crimping tools without realignment, reducing space and complexity.

A mobile termination table system pre-cuts cables on supply spools to enable efficient pulling head assembly.

A wire guide tool assembly uses a reciprocating upper guide and lower guide to form a conical path for precise terminal insertion.

Segmented cassettes resolve the trade-off between crimping precision and tool versatility by allowing rapid module swaps.

A crimping machine guides separated wire ferrules to the crimping head using gravity and compressed air through dedicated channels.

Standardizing the coaxial cable jacket diameter eliminates moisture migration caused by surface irregularities and inconsistent sealing pressure.

A feeder device pivots a feed finger away from a feed object during the return stroke, preventing wire damage and misalignment in terminal crimping systems.

Spring-biased crisscross jaws secure wires against high crimping forces, preventing axial misalignment and protecting operators from moving parts.