Connection Formation By Deformation TRIZ Cases
- Crimp Sleeve Cutter-Holding Structure for Reproducible Cable Crimping
A cutter receiving surface and shaped holding section enclose cable dielectric to stabilize force flow and improve crimp repeatability.
- Wire Stripping Die With Cutting Ridges for Large-Gauge Cables
Integrated radial and longitudinal ridges cut insulation in a crimping tool, speeding large-gauge wire stripping and reducing manual effort.
- Wire Stripping Unit With Adjustable Cutting Depth
An internal screw-and-plate adjustment lets one wire stripping unit handle varying insulation thicknesses without heavier jaws or multiple knife units.
- Composite Wire Tool With Reversible Stopper for Stripping and Crimping
A detachable stopper and internal blade combine wire stripping, combing, and crimping in one hand tool to reduce tool switching.
- Connector Module Grounding With Snap-On Contact Springs
Snap-on contact springs let connector modules be grounded or ungrounded from the outside, simplifying shielding changes and reducing signal interference.
- Wedge-Shaped Wire Clamp for Secure Connections Without Fraying
A wedge insert spreads clamping pressure across large-gauge wire to secure electrical contact without soldering or strand damage.
- Portable Wire Crimping Machine Without Pneumatic Compressors
An electric motor-driven modular layout replaces cylinders and air compressors to keep wire stripping and crimping portable under 15 kg.
- Shuttle Strand Bundling for Accurate Wire Crimp Transport
A shuttle-mounted strand bundler keeps exposed conductor strands centered during transport, improving crimp placement without complex centering devices.
- Cable Wire Selection for Precise Automated Tip Processing
A movable selection tool isolates one cable wire tip in a working region while bending others away, improving connector assembly accuracy and throughput.
- Cable Wire Selection Tool for Precise Connector Tip Processing
A moving selection tool brings one cable wire tip into a working region while deflecting others, reducing connector processing errors and manual labor.
- Strapping Tool Jaw Return Mechanism Without Control Signals
A cam, screw, and spring drivetrain returns the sealing jaw mechanically, cutting control-board complexity and power needs in portable strapping.
- Electric Wire Processing with Integrated Cutting and Crimping
Manufacturing information drives wire, terminal, and plug selection so cutting and crimping run in parallel for flexible wire assembly.
- Wire Termination with Terminal Gripping for Precise Crimp Alignment
A rear-mounted terminal shear and wire positioning device improve crimp alignment, wire spacing, and signal integrity in multi-wire terminations.
- Single-Point Crimping Die Set for 1000 kcmil Lugs
A single-point indenter die set lets 12-ton crimping tools handle 1000 kcmil lugs while replacing multiple U-dies and improving pullout strength.
- Rotatable Crimping Pliers Die for Flexible Wire Sleeve Insertion
Rotatable die halves, adjustable insertion stops, and integrated guides improve crimping precision across different wire sleeve sizes and orientations.
- Cable Crimping Structure for Reproducible Force Separation
A molded holding sheet and cutter receiving surface isolate force paths around the cable dielectric to improve crimping repeatability.
- Cable Gripper Setup Memory for Safe Processing Station Alignment
Manual cable gripper positioning is stored for repeatable station setup, while an open protective hood de-energizes actuators for safer adjustment.
- Multi-Stage Crimping Dies for Smooth Wire Contacts
Two-stage die motion forms wire contacts cleanly, avoiding sharp crimp edges and jagged insulation cuts that can damage harness wires.