Connections Effected By Permanent Deformation TRIZ Cases

Integrated stopping bars in the crimper press conductors against terminal walls, eliminating extra dies and preventing conductor shifting.

Inner barrel trenches crimp insulated wires without breaking the covering, eliminating resin molding costs and preventing bimetallic corrosion.

Varying curvature diameters in the crimp base align conductors before crimping, preventing strands from getting caught without specialized tools.

Inclined projection surfaces generate localized distortion zones that redirect cold flow, preventing electric resistance increase over time.

Narrowing insulation barrel recesses compress wire coating during crimping to prevent detachment under external impact forces.

A blind hole receptacle with a pin-shaped connection section creates a secure press-fit interface between dissimilar conductive components.

Segmented cable splices prevent decompression failure by using elastomeric boots and epoxy putty to contain gas expansion and maintain insulation.

Ratcheting crimping compresses stranded wires into a metallic barrel to form a permanent electrical connection.

A flat limit stop carrier prevents the insulating sleeve from covering the contact section, ensuring complete electrical connection during assembly.

A coaxial cable connection structure uses a bent inner conductor to absorb thermal expansion and contraction forces within the assembly.

Non parallel straight line segments in crimp terminals restrain aluminum cores to stop oxidation and lower stamping die costs.

A crimped welded joint aligns stranded wire in a recess before ultrasonic welding to create a secure mechanical and electrical bond.

A compression connector uses a single tap port with multiple internal nests to secure varying wire sizes.

Pressing protrusion on coupling ring stabilizes power line position within insertion tube, preventing moisture ingress and impact damage.

Differentiated serrations stretch and adhere core wire strands, reducing electric resistance at the crimping position.

Segmented splice segments penetrate between aluminum conductor strands to break the insulating oxide layer, resolving conductivity issues in crimp connections.

Segmented connector terminals reduce crosstalk in cable assemblies by integrating interstitial ground wires within a structured terminal density.

Interlocking jaw segments surround the composite core to prevent excessive compression damage while simplifying installation labor.

A serrated metallic cap crimps over wire conductors and insulation to create a secure mechanical bond.

A contact element uses a front protection strap to seal the conductor end against corrosive media penetration.

An intermediary spacer positions insulated wires inside the connector barrel, preventing un-insulated exposure during crimping.

Serrations penetrate oxide layers on aluminum conductors while sealing wings fill gaps with sealant to prevent moisture ingress and electrochemical corrosion.

Segmented terminals prevent gaps when components are removed for low-grade models, maintaining favorable contact resistance across vehicle variants.

Hinge portions compress first to prevent conductor popping, ensuring reliable electrical connections.

A major arc cylindrical terminal body with projecting portions stands on its own within a through hole to ensure proper alignment.

A compression ferrule connects subsea power cable conductor ends to provide mechanical and electrical continuity.

A terminal block uses deep-drawn eyelet tubes to form screw-receiving members within the contact portion.

Integrated plastic flow in the connection section lowers electric contact resistance while increasing fixing strength against external forces.

Non-metallic clamping device secures titanium conductors to eliminate insulation deterioration from alkaline concrete exposure.

Differentiated serration depths remove oxide films and minimize conductor damage, resolving swaging variability in crimp-style terminals.

Hinged cover jaws clamp wires against a cradle to prevent dislodgment during burial, maintaining waterproof seals under pulling forces.

A segmented tool device generates curved terminals from stripped wire ends using rotating cylindrical members.

A single power connector joins a conductive wire to a circuit board using fixed terminals within an insulation base.

Staggered crimping blades engage narrow flat conductors without inclination, preventing oxidation and improving mechanical strength.

Deforming crimp wings on an electrical terminal to engage a flat flexible cable using a fold guide.

A single-element electrical connector uses a stamped metal cage structure with biased contact tines to secure wire insertion.

Tapered nickel-coated protrusions break through aluminum oxide layers to restore conductivity while seal rings prevent moisture infiltration.

Segmenting the shield terminal into nested ferrules with distinct hardness levels resolves grip reliability issues while maintaining structural simplicity.

A conductor connecting structure uses a crimped tubular member to enclose overlapping conductor ends.

Overlapping barrel ends suppress water contact to delay galvanic corrosion, maintaining electrical connection reliability while eliminating sealing materials.

A grounding connector with a universal lock joint joins dissimilar conductors through sliding protrusion and recess deformation.

Slanted standing pieces on a bus bar prevent rotation and guide round terminals to avoid deformed fixation from accidental tightening.

Interlocking convex portions and cuts restrict relative movement between the inner housing and base, suppressing rattling that causes impedance mismatches.

Integrated partition leg in one-piece spring clip creates separate compartments for multiple conductors, reducing device complexity and manufacturing cost.

Level clamping plates displace softer material to embed a harder wire, preventing deformation damage while maintaining high tensile strength.

A hybrid crimp and solder electrical connection joins plug contacts to wires using material fusion alongside mechanical deformation.

A flexible cable connector links a barrel lug to a terminal lug, enabling angular movement that resolves installation challenges with heavy gauge wires.