Forging Hammers TRIZ Cases
- Radial Forging Pass Scheduling for Complex Stepped Shafts
Calculates radial forging passes for stepped shafts by modeling temperature, deformation, and tool geometry to cut waste and improve repeatability.
- Radial Forging Pass Scheduling for Tube Geometry and Mandrel Support
Calculates tube forging passes from geometry, temperature, deformation, and mandrel support to deliver reproducible radial forging results.
- Thick-Walled Metal Tube Rolling for Single-Pass Precision Forming
Single-pass forging and rolling forms medium-small thick-walled metal tubes with ±0.2 mm accuracy, good surfaces, and lower equipment cost.
- Radial Forging Pass Schedule for Complex Geometry Tolerances
Cross-section temperature and deformation calculations help radial forging handle complex shapes with precise tolerances and reproducible quality.
- Wire-Rope Pretensioned Forging Frame for Precise Ram Guidance
Wire-rope pretensioning keeps segmented forging frame parts gap-free under impact, improving ram guidance, rigidity, and wear resistance.
- Rotary Forging of Round Cast Strands to Reduce Core Porosity
Rotating forging tools compress the final solidification zone of round cast strands to close core cavities while limiting crack formation.
- Radial Forging Manipulator Chassis With Wheel Guidance and Damping
Rail-mounted wheels, springs, dampers, and scale brushes cut lubrication needs and absorb forging forces in radial press handling.
- Aluminum Alloy Casting Local Heat Treatment for Swaging Formability
Local heat treatment softens only the deformation area of aged aluminum alloy castings, enabling swaging with better ductility and strength.
- Machine Tool Clamping for Stable Axial Processing Strokes
A preloaded tension element clamps the machine tool along the working axis, holding position under force without forward protruding fasteners.
- Bilateral Coin Punching for Burr-Free Sheet Metal Coining
Upper and lower punches deform sheet metal into concave dies to form rounded corners and convex edges while preventing burrs.
- Ball Screw Actuator Shafts Using Multi-Stage Radial Forging
Multi-stage radial forging shapes tubular actuator shafts with tight tolerances while cutting machining waste and improving grain structure.
- Hollow Valve Preform Forming With Protective Powder to Reduce Die Wear
A Ti-Fe or iron oxide powder layer enables hot pressure forming of hollow valve preforms while reducing die wear, cost, and material waste.
- Rotating Forging of Round Casting Strands to Reduce Core Porosity
Rotating forging tools apply helical soft reduction in the final solidification zone to shrink core porosity without raising cracking risk.
- Offset Shaft Forging Schedule Calculation for Temperature Control
Finite-element-assisted pass schedule calculation improves radial forging of offset shafts by controlling temperature, deformation, and material waste.
- Radial Forging Pass Schedule for Complex Pipe Geometry
Calculates radial forging pass schedules for pipes using geometry, force, temperature, and strain distribution to improve reproducibility.
- Internal Pipe Embossing With Wedge Stamps for Complex Valve Stem Structures
A wedge-driven multi-stamp embossing tool forms complex inner pipe and valve stem structures that boost heat transfer without destructive core removal.
- Rail-Guided Forging Manipulator to Reduce Guide Wear
Rolling rails, spring-damper elements, and scale-clearing brushes cut guide wear and lubrication needs in radial forging manipulators.
- Reciprocating Die Drawing for High-Reduction Shaped Metal Straightening
Synchronized reciprocating die segments cut friction during shaped metal drawing, enabling higher reduction per pass with better straightness and surface quality.