Line/Current Collector Details TRIZ Cases
- Terminal Slot and Tool Interface for Large-Conductor PCB Connections
Groove-guided terminal tooling connects larger insulated conductors while lowering PCB load and handling varied wire sizes.
- Staged Ram Crimp Head for PCB Connector Termination
A staged connector and shield ram terminates wires on PCB connectors while limiting force transfer to the solder joint.
- Crimping Force Curve Monitoring for Predictive Tool Wear Detection
Force-curve thresholds reveal crimping tool wear early, helping prevent defective connections and unplanned downtime.
- Cable Braided Layer Folding and Cutting With Roller Brushes
Rotating roller brushes fold cable braid onto a fixture, then a stamping sleeve cuts it to automate a slow manual process.
- Ram Guide Channel Structure for Stable Crimper Alignment
A guided ram head channel prevents rotation and off-center loading in crimpers, improving alignment, wear resistance, and crimp consistency.
- Bimetallic Power Cable Conductor Jointing Through Metal Transition
A metal-transition conductor section enables welding a bimetallic power cable to another conductor while preserving joint strength and conductivity.
- Multi-Core Cable Sheath Pull-Out With Controlled Untwisting
Alternating pull-out and rotation control removes multi-core cable sheath while correcting wire kinks and avoiding reverse twisting.
- Ceramic Susceptor Electrode Connector for Stable Rod Brazing
A dome-shaped connector flattened inside ceramic increases rod bonding area, reducing thermal stress and disconnection in deposition susceptors.
- Wire Harness Connector Layout for Uniform Multi-Terminal Soldering
Collective laser soldering through aligned FPCB holes improves multi-row terminal precision, consistency, and connector stability.