Shaping Tools TRIZ Cases
- Jewelry Press With Interchangeable Mandrels
A compact press uses interchangeable mandrels to bend silverware into jewelry forms.
- Heat-Forming Tool with Movable Punch for Partial Press Hardening
A forming tool retracts a punch section to expose the heated steel workpiece to ambient air for controlled cooling.
- Hinged Pipe Bend Die Unit for Crinkle-Free Rotary Draw Bending
A hinged pipe bend die unit forms a half-circular groove using rotatable clamp and counter pressure members to shape metal tubing.
- Viscous Damping Shock Absorber for Press Die Impact
Replacing elastic springs with hydraulic damping reduces component degradation and allows faster production speeds.
- Rolling Mill Cooling Device Scraper Jet Orientation
A cooling device projects scraper jets at a re-entrant angle to protect work rolls from contamination.
- Laminated Battery Cladding Deep Drawing via Differential Temperature Control
Austenitic stainless steel foil cladding undergoes deep drawing using differential temperature zones to maintain formability without lubricating oil.
- Roll-Flanging Tool With Adjustable Roller Axes
A roll-flanging tool mounts two rollers on distinct axes to adapt to complex component profiles.
- 3D Bending High-Strength Metal Tubes via Local Heating and Quenching
Local heating and rapid quenching during bending prevents uneven distortion in high-strength automotive tubes, ensuring uniform hardness.
- Incremental Forming Tool Shank Tip Interface Design
Segmented tool geometry resolves stiffness accuracy trade-offs by minimizing workpiece interference while maintaining structural integrity.
- Partial Press-Hardened Sheet Metal Component Thermal Shielding
Rigid shell molds shield specific areas of sheet metal during furnace heating, reducing tooling complexity while achieving localized hardness variations.
- Machine Tool Magazine Transfer Device for Precision
Tool transfer device moves processing tools between magazines using a stationary holder to maintain positional accuracy while reducing mass.
- Cold Work Tool Wear Resistance via Martensite Carbon Control
A cold work tool achieves high wear resistance through optimized martensitic structure and carbide distribution.
- Blow-Forming Aluminum Alloy Sheets for Complex Automotive Components
Blow-forming heated aluminum alloy sheets with pressurized gas to create complex automotive components without superplastic materials.
- Seamless Bag Filter Housing Metal Spinning Process
Metal spinning forms a seamless bag filter housing with an elliptical bottom, eliminating welding steps and reducing production costs.
- Tube Expanding Drum Machine with Integrated Lubrication
A tube expanding drum machine integrates automatic lubrication within a flexible shaft to reduce friction during pipe expansion.
- Hollow Anchor Thread Forming Split Die
Multi-part split die forms internal and external threads on hollow anchors in one operation.
- Multi-Station Heat Treatment for Hot Forming Workpieces
Segmented heating stations process hot forming workpieces in parallel, reducing furnace space and maintenance costs while ensuring reliable coating diffusion.
- Precision Magnetic Coil Winding System with Real-Time Feedback Control
Real-time sensor feedback corrects wire placement errors during automated winding, resolving the trade-off between manufacturing precision and production speed.