Upsetting Presses TRIZ Cases
- Hot-Forged Elongate Intermediate Part With Reduced Material Loss
Selective hot forging and hot stretching form variable cross-sections near final size, cutting alloy waste and machining cost.
- Swaged Tube Connector Assembly Without External Retention
Annular bosses formed by a swaging tool lock tubes into connector grooves, avoiding glue or set-screws while improving joint stability and leak resistance.
- Hollow Body Wall Thickening With Dynamic Mold Clearance Control
Axial compression with inner support and a moving mold clearance creates consistent local wall thickening in hollow bodies without losing cross-sectional shape.
- Axial Swage Tool With Self-Resetting Jaw and Fewer Moving Parts
A piston-driven jaw and compressed spring simplify axial swaging by removing bearings and pins, reducing wear, tolerance buildup, and maintenance.
- Hollow Body Wall Thickening While Preserving Cavity Shape
Axial compression plasticizes a hollow body wall so material flows into an outer expansion space, enabling selective thickening without changing cavity shape.
- Integrated Steering Shaft Forging for Deep-Hole Weight Reduction
Forging a recessed hole and radial draw from one shaft blank cuts weight and machining time while improving steering torque transmission reliability.
- Forged Steering Shaft Structure for Lightweight Torque Transmission
A forged one-piece steering shaft extends a deep axial hole to cut weight, avoid fitting defects, and maintain reliable torque transmission.
- Inclined-Die Swaging Press for Low-Waste Hot Forging
Inclined dies convert vertical press motion into single-cycle swaging, cutting hot forging waste, energy use, and die wear.
- Hollow Body Wall Thickening With Controlled Axial Material Flow
Axial compression and a supporting inner body thicken selected hollow wall sections uniformly while preserving cavity shape and rigidity.
- Lateral Extrusion of Thin-Walled Preforms Preventing Wall Buckling
Support bodies prevent wall buckling in thin-walled preforms during lateral extrusion, enabling larger structures with increased wall thickness.
- Cold Upsetting Hollow Members Using Cam-Based Force Multiplier
Cam-based mechanical compression thickens hollow member walls, eliminating heating cycles and preserving material properties.
- Upsetting Press Die Cooling and Lubrication
Independent die holding means move half dies outside the press working space for rapid cooling and lubrication.
- Swaging Tool Rotary Stroke Mechanism Confined Space
A swaging tool uses a rotary member to expand and contract the space between holding and swaging members.
- Hot Upset Forging Mold Shape Precision
A hot upset forging mold constrains workpiece deformation through precise insertion hole geometry.
- Swaging Die Holder with Stress Relief Slot and Reusable Insert
Segmented design prevents stress concentration cracks by allowing insert replacement instead of full die failure.
- Gun Barrel External Swaging for Rifling
External swaging creates smooth internal rifling, eliminating costly honing and reducing gas leakage in air guns.
- Hot Forging Threads into Steel Rebar Ends
A hydraulic press compresses preheated steel rebar ends into conical dies to form enlarged threaded heads in a single operation.
- Radial Press Spherical Head Piston Rods
Spherical head pieces on piston rods eliminate bending moments in radial presses, reducing moving part weight.
- Machining Tong Electric Drive Compact Force
Electric drive units replace hydraulic cylinders in machining tongs, reducing maintenance needs while maintaining high precision.