Radial Press Spherical Head Piston Rods
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing radial presses face limitations in optimizing the performance, weight, and size ratio, particularly in terms of press forces, dynamics, and reproducibility, due to rigid connections between piston rods and pressure plates which lead to deformation and bending moments under heavy loads.
Innovation Solution
The implementation of spherical head pieces on the ends of piston rods supported by spherical abutments on the pressure plate allows for angular movement, reducing the need for rigid connections and enabling the use of weaker, lighter components, with the piston rods and pressure plate being dimensioned to handle forces without introducing bending moments, and incorporating radially flexible sleeves for sealing and positioning.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If rigid connections are used between piston rods and pressure plate, then structural stability is improved, but weight increases and bending moments are introduced under heavy loads
Solution Approach 1:
The patent applies spheroidality by replacing rigid flat connections with spherical head pieces on piston rods that engage with spherical abutments on the pressure plate. This spherical interface allows angular movement and rotation, eliminating bending moments while maintaining structural stability. The curved spherical surfaces enable the connection to accommodate deformations without introducing stress concentrations, thus reducing the required weight of components.
2Strength
If heavier piston rods are used to resist bending moments, then strength is improved, but press dynamics deteriorate
Solution Approach 1:
The spherical head pieces and abutments create a connection that naturally resists bending moments through its geometry, allowing thin-walled, lightweight piston rods to withstand heavy loads without buckling or bending. The spherical interface ensures that forces are transmitted axially, maintaining strength while enabling the use of lighter materials and thinner walls, thus improving press dynamics and response speed.
3Weight of moving object
If spherical head pieces with angular movement capability are used, then weight is reduced, but connection rigidity decreases
Solution Approach 1:
The spherical head piece and abutment combination provides a unique solution where the curved surfaces maintain stable contact during angular movement. The spherical geometry ensures that the contact point always lies on the line of action of the force, preventing the generation of bending moments. This allows the connection to remain rigid in the axial force direction while permitting necessary angular movements, thus maintaining effective connection rigidity without requiring heavy components.
Data Source
Figure 1
Figure 2
AI summary
The invention relates to a radial press comprising a housing (1) and several pressing jaws (4) arranged concentrically about a press axis (2) therein. Said pressing jaws are supported in a sliding manner on associated sliding surfaces (6) angled from the press axis, and a pressure plate (7) that can be moved along the press axis by means of a driving mechanism (8) acts on the pressing jaws at the end faces thereof. The driving mechanism comprises several hydraulic cylinder-piston units (9) having cylinders (10) fastened to the housing and piston rods (11) acting on the pressure plate. The piston rods (11) have spherical head pieces (13) at the ends of the piston rods. The spherical head pieces are supported in spherical counter-bearings (17) formed on the pressure plate (7).