3D Capacitor Electrode Structure for Higher Capacitance Scaling

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Solution Overview

Problem

Semiconductor devices face challenges in scaling down while maintaining quality, yield, performance, and reliability due to issues such as reduced complexity and capacitance in capacitor structures.

Innovation Solution

A semiconductor device design featuring a substrate with a bottom conductive layer, bottom conductive protrusions, an insulator layer, and a top conductive layer, along with bottom and top insulating protrusions, which increases the contact surface area between electrodes, thereby enhancing capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If semiconductor devices are scaled down to meet increasing computing demand, then device density and computing ability are improved, but capacitance and performance of capacitor structures deteriorate

Engineering Contradiction:
Improvecomputing abilityVSAvoidcapacitance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The capacitor structure is segmented into multiple components: a bottom electrode with protrusions, a top electrode with protrusions, and an insulator layer with protrusions. This segmentation creates multiple contact interfaces between electrodes and insulator, effectively increasing the total capacitance despite the overall device size reduction

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a planar capacitor structure to a three-dimensional structure with protrusions extending vertically and horizontally. The bottom electrode protrusions extend upward, the top electrode protrusions extend downward, and insulator protrusions extend between them, creating multiple overlapping contact areas that increase capacitance in the vertical dimension

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of moving object

If device dimensions are reduced, then device size is improved, but contact surface area between electrodes deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidcontact surface area
Core Design Contradiction:
Length of moving objectVSArea of stationary object

Solution Approach 1:

The electrode and insulator structures incorporate curved protrusions rather than sharp angular features. The bottom electrode protrusions have curved top surfaces, the top electrode protrusions have curved bottom surfaces, and insulator protrusions have curved interfaces, increasing the effective contact surface area through geometric curvature

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The protrusions are nested within each other's spatial envelope: bottom electrode protrusions extend into the insulator layer, top electrode protrusions extend into the insulator layer from the opposite side, and insulator protrusions are positioned between them. This nesting creates multiple overlapping contact zones that maximize surface area within a compact footprint

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11823992B2Semiconductor device with uneven electrode surface and method for fabricating the same
Publication Date: 2023.11.21 NAN YA TECH
  • US11823992B2 patent drawing
  • US11823992B2 patent drawing
  • US11823992B2 patent drawing

AI summary

The present application discloses a semiconductor device and a method for fabricating the semiconductor device. The semiconductor device includes a substrate; a bottom conductive layer positioned on the substrate; at least one bottom conductive protrusion positioned on the bottom conductive layer; an insulator layer positioned on the bottom conductive layer and the at least one bottom conductive protrusion; at least one bottom insulating protrusion protruding from the insulator layer towards the bottom conductive layer and adjacent to the at least one bottom conductive protrusion; and a top conductive layer positioned on the insulator layer. The bottom conductive layer, the at least one bottom conductive protrusion, the insulator layer, the at least one bottom insulating protrusion, and the top conductive layer together configure a capacitor structure.