3D Image Sensor Stacked Architecture Reducing Dark Current

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Solution Overview

Problem

The reduction in photodiode size for increased pixel density leads to reduced image quality due to decreased light reception area and photon incidence, causing charge sharing phenomena, dark current generation, and sensitivity reduction in image sensors.

Innovation Solution

The implementation of a 3D image sensor structure with a photodiode connected to readout circuitry through a metal interconnection, featuring a P0/N−/P− junction and a first conduction type connection region for swift photo charge movement, minimizing dark current and maintaining sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If photodiode size is reduced to increase pixel density, then pixel density increases, but light receiving area decreases and image quality deteriorates

Engineering Contradiction:
Improvepixel densityVSAvoidlight receiving area
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The patent transitions from a planar 2D pixel arrangement to a 3D stacked architecture where photodiodes are positioned vertically over readout circuitry. This dimensional change allows photodiodes to maintain larger light receiving areas while achieving higher effective pixel density through vertical stacking, directly resolving the contradiction between pixel density and light receiving area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If photodiode size is reduced, then pixel density increases, but photon incidence decreases and sensitivity reduces

Engineering Contradiction:
Improvepixel densityVSAvoidsensitivity
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

By stacking photodiodes vertically over readout circuitry in the third dimension, the patent enables each photodiode to maintain a larger effective light receiving area, thereby increasing photon incidence and sensitivity while still achieving high pixel density through the vertical stacking arrangement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Speed

If transfer transistor source and drain are heavily doped to improve charge transfer, then charge transfer improves, but charge sharing phenomenon occurs and image error increases

Engineering Contradiction:
Improvecharge transfer speedVSAvoidimage accuracy
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent implements asymmetric doping where only the drain region of the transfer transistor is heavily doped while the source region maintains lighter doping. This local differentiation allows efficient charge transfer to the floating diffusion node while preventing charge sharing between adjacent pixels, as the lightly-doped source does not create strong electric fields that would cause charge to leak to neighboring pixels.

Inventive Principle:
Principle #3Local quality

4Area of stationary object

If 3D stacked structure is implemented to increase fill factor, then fill factor increases, but dark current generation increases due to poor charge movement

Engineering Contradiction:
Improvefill factorVSAvoiddark current
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies localized heavy doping specifically to the drain region of transfer transistors in the 3D stacked structure. This creates strong electric fields at critical charge transfer nodes to ensure swift charge movement and prevent charge accumulation that would generate dark current, while maintaining the high fill factor benefits of the stacked architecture.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach prevents charge sharing, reduces dark current, and maintains image sensitivity by ensuring full photo charge dumping and efficient charge transfer between the photodiode and readout circuitry, enhancing image quality.

Implementation Method 1

an electrical junction region in the first substrate, the electrical junction region being electrically connected to the readout circuitry

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

An image sensor is a semiconductor device for converting an optical image into an electrical signal

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS8178912B2Image sensor for minimizing a dark current and method for manufacturing the same
Publication Date: 2012.05.15 MARVELL ASIA PTE LTD
  • US8178912B2 patent drawing
  • US8178912B2 patent drawing
  • US8178912B2 patent drawing

AI summary

An image sensor includes a first substrate, readout circuitry, an electrical junction region, a metal interconnection and an image sensing device. The readout circuitry is formed on and/or over the first substrate and the electrical junction region is formed in the first substrate and electrically connected to the readout circuitry. The metal interconnection is electrically connected to the electrical junction region. The image sensing device is formed on and/or over the metal interconnection.