3D Laminate Shaping Jig with Integrated Multi-Calibration Marks

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Solution Overview

Problem

Existing calibration techniques require separate regions for different types of calibration, necessitating multiple test patterns and increasing complexity and space requirements.

Innovation Solution

A three-dimensional laminate shaping device with a plate-shaped jig that integrates multiple types of calibration marks on a single surface, allowing simultaneous calibration of various components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple types of calibration are performed using separate regions for each calibration type, then each calibration can be performed independently, but the device complexity and space requirements increase

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcalibration system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple types of calibration marks (ejection timing calibration marks, position calibration marks, and nozzle state calibration marks) onto a single plate-shaped jig. This merging approach allows all calibration types to be performed using one integrated jig rather than requiring separate jigs for each calibration type, thereby reducing device complexity while maintaining calibration accuracy

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The plate-shaped jig is designed to serve multiple calibration functions simultaneously. It contains different types of calibration marks that can be used for various calibration purposes (ejection timing, position, and nozzle state), making the jig universal and eliminating the need for multiple specialized jigs

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple test patterns are formed in different regions for each calibration process, then each calibration can be performed separately, but the area required for calibration increases

Engineering Contradiction:
Improvecalibration accuracyVSAvoidcalibration area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent merges multiple calibration mark types into a single plate-shaped jig, consolidating what would otherwise require separate regions into one compact structure. This reduces the total calibration area while ensuring all necessary calibration functions are available

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent arranges different types of calibration marks in different regions on the same surface of the plate-shaped jig, effectively utilizing two-dimensional space to accommodate multiple calibration functions without increasing the overall footprint or requiring three-dimensional stacking

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250340019A1Three-dimensional laminate shaping device
Publication Date: 2025.11.06 FUJI CORP
  • US20250340019A1 patent drawing
  • US20250340019A1 patent drawing
  • US20250340019A1 patent drawing

AI summary

Three-dimensional laminate shaping device 10 includes calibration jig 200 in which multiple types of calibration marks are provided on the same surface. In this way, in three-dimensional laminate shaping device 10, using calibration jig 200 in which multiple types of calibration marks are provided on the same surface makes it possible to perform multiple types of calibration with one jig.