3D Memory Array Channel Composition for Mobility and Process Damage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current semiconductor memory technologies face challenges in achieving high device performance and reducing manufacturing defects, particularly in three-dimensional memory arrays, due to limitations in carrier mobility and process damage during processing.

Innovation Solution

A three-dimensional memory array is designed with vertically stacked memory cells, each incorporating a thin film transistor (TFT) featuring a ferroelectric gate dielectric and an oxide semiconductor channel region with varying indium concentrations, optimizing carrier mobility and reducing electron scattering and process damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a three-dimensional memory array with vertically stacked memory cells is designed, then device density is increased, but manufacturing complexity and process damage increase

Engineering Contradiction:
Improvedevice densityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The channel region is segmented into multiple distinct regions (first channel region, second channel region, third channel region) with different semiconductor element concentrations. This segmentation allows each region to be optimized for specific functions: the first region near the gate electrode provides high carrier mobility, the second region reduces electron scattering, and the third region minimizes process damage, thereby enabling high-density 3D memory structures while managing manufacturing complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the channel are assigned different local qualities through varying semiconductor element concentrations. The first channel region has a first concentration optimized for carrier mobility near the gate, the second channel region has a second concentration optimized for reducing electron scattering in the middle section, and the third channel region has a third concentration optimized for reducing process damage at the exposed surface. This local quality differentiation resolves the contradiction by enabling high-density stacking while controlling manufacturing complexity through localized optimization

Inventive Principle:
Principle #3Local quality

2Reliability

If carrier mobility is increased through material composition optimization, then device performance is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedevice performanceVSAvoidmanufacturing precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention changes the parameter of semiconductor element concentration across different channel regions to optimize device performance. By establishing a gradient where the first channel region has a first concentration for high carrier mobility, the second channel region has a second concentration for reduced electron scattering, and the third channel region has a third concentration for reduced process damage, the patent achieves improved device performance while managing manufacturing precision through systematic parameter variation rather than uniform composition

Inventive Principle:
Principle #35Parameter changes

3Speed

If electron scattering is reduced through channel region optimization, then carrier mobility increases, but device complexity increases

Engineering Contradiction:
Improvecarrier mobilityVSAvoiddevice complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The second channel region is specifically optimized with a second semiconductor element concentration that differs from the first and third regions, creating a localized zone that reduces electron scattering. This local quality optimization improves carrier mobility and speed without requiring complete redesign of the entire device structure, thereby managing device complexity while achieving the performance improvement

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances carrier mobility and reduces manufacturing defects, leading to improved device performance and increased density in semiconductor memory arrays.

Implementation Method 1

optimizing carrier mobility

Methodology Applied
Scientific EffectCarrier mobility: Conduction (electrical)

Implementation Method 2

featuring a ferroelectric gate dielectric

Methodology Applied
Scientific EffectFerroelectricity:

Data Source

PatentUS20240379847A1Memory Array Channel Regions
Publication Date: 2024.11.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240379847A1 patent drawing
  • US20240379847A1 patent drawing
  • US20240379847A1 patent drawing

AI summary

A memory cell includes a ferroelectric (FE) material contacting a word line; and an oxide semiconductor (OS) layer contacting a source line and a bit line, wherein the FE material is disposed between the OS layer and the word line. The OS layer comprises: a first region adjacent the FE material, the first region having a first concentration of a semiconductor element; a second region adjacent the source line, the second region having a second concentration of the semiconductor element; and a third region between the first region and the second region, the third region having a third concentration of the semiconductor element, the third concentration is greater than the second concentration and less than the first concentration.