3D Memory Conductive Spacers for Lower Interface Traps

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Solution Overview

Problem

Current semiconductor memory technologies face challenges in increasing the lifespan and endurance of memory arrays due to high interface trap densities between gate dielectrics and gate electrodes, which affect the number of read/write cycles they can sustain.

Innovation Solution

A three-dimensional memory array design is implemented with vertically stacked memory cells, using a work function material as conductive spacers to reduce interface traps and improve adhesion between word lines and insulating memory films, thereby enhancing the lifespan of the memory array.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If conventional gate electrode structures are used, then manufacturing is simpler, but interface trap density is high reducing memory lifespan

Engineering Contradiction:
Improvememory lifespanVSAvoidgate electrode structure complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The gate electrode structure is segmented into multiple distinct layers: a first conductive layer (word line material) and a second conductive layer (work function material) deposited on its sidewalls. This segmentation allows each layer to perform its specialized function - the first layer provides low-resistivity electrical conduction while the second layer provides appropriate work function for the transistor channel, thereby reducing interface traps and extending memory lifespan without excessive complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The work function material is positioned in a third dimension - on the sidewalls of the word line structure rather than as a planar layer. This vertical/sidewall positioning creates a multi-dimensional gate electrode architecture where the work function material contacts the channel from the side, reducing interface trap density at critical interfaces while maintaining electrical functionality

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If work function material is added as conductive spacer, then adhesion between word line and memory film improves, but manufacturing complexity increases

Engineering Contradiction:
Improveadhesion between word line and memory filmVSAvoidmanufacturing process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The work function material is deposited on the sidewalls of the word line structure before the insulating memory film is formed. This preliminary action ensures that the work function material is already in place to provide proper adhesion and reduce interface traps when the memory film is subsequently deposited, improving reliability while following a logical manufacturing sequence

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The work function material acts as an intermediary layer between the word line conductive material and the insulating memory film. This intermediate layer provides appropriate surface properties for adhesion and reduces interface trap density, improving the interface quality between the two materials that would otherwise be in direct contact

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240381652A1Three-dimensional memory devices with conductive spacers
Publication Date: 2024.11.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240381652A1 patent drawing
  • US20240381652A1 patent drawing
  • US20240381652A1 patent drawing

AI summary

In an embodiment, a device includes: a first word line over a substrate, the first word line including a first conductive material; a first bit line intersecting the first word line; a first memory film between the first bit line and the first word line; and a first conductive spacer between the first memory film and the first word line, the first conductive spacer including a second conductive material, the second conductive material having a different work function than the first conductive material, the first conductive material having a lower resistivity than the second conductive material.