3D Nonvolatile Memory With Variable-Thickness Gate Electrodes

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Solution Overview

Problem

Current nonvolatile memory devices face challenges in increasing integration density and performance while maintaining data integrity when power is interrupted, particularly in two-dimensional designs, which can be addressed by developing three-dimensional memory structures.

Innovation Solution

A nonvolatile memory device with a three-dimensional memory array comprising vertically arranged memory cells, including a conductive line, channel layers, and gate electrodes with varying thicknesses and air gaps to enhance integration density and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If two-dimensional memory structure is used, then device complexity is low, but integration density is limited

Engineering Contradiction:
Improveintegration densityVSAvoidmemory structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent transitions from a two-dimensional planar memory structure to a three-dimensional vertical structure. Memory cells are stacked vertically with channel layers extending in the third dimension, allowing multiple memory cells to occupy the same footprint area. This dimensional change dramatically increases integration density while managing device complexity through systematic vertical stacking of components including conductive lines, channel layers, gate electrodes, and air gaps.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If three-dimensional memory structure is used, then integration density is increased, but manufacturing precision requirements increase

Engineering Contradiction:
Improveintegration densityVSAvoidlayer alignment precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The three-dimensional memory structure is segmented into distinct functional layers including channel layers, gate electrodes, air gaps, and conductive lines. Each layer is formed through separate manufacturing steps with defined thicknesses and positions. The air gaps serve as spacers that define the positioning of adjacent layers, enabling precise layer alignment without requiring extreme manufacturing precision for direct layer-to-layer alignment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Air gaps are introduced as intermediary elements between adjacent conductive lines and gate electrodes. These air gaps act as physical spacers that automatically define the spacing and alignment of surrounding structures. By using air gaps as intermediaries, the patent reduces the need for high-precision direct alignment between critical components, as the air gaps provide inherent mechanical positioning references.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If uniform gate electrode thickness is used, then manufacturing is simpler, but performance is limited

Engineering Contradiction:
Improvedata storage performanceVSAvoidgate electrode structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The gate electrodes are designed with non-uniform thickness, where different portions of the same gate electrode have different thicknesses. Specifically, gate electrode portions adjacent to air gaps have different thicknesses compared to portions farther from air gaps. This local variation in thickness optimizes the electric field distribution and control characteristics in different regions, enhancing memory write and read performance while maintaining data integrity during power interruptions.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9905568B2Nonvolatile memory device and a method for fabricating the same
Publication Date: 2018.02.27 SAMSUNG ELECTRONICS CO LTD
  • US9905568B2 patent drawing
  • US9905568B2 patent drawing
  • US9905568B2 patent drawing

AI summary

A nonvolatile memory device includes a conductive line disposed on a substrate and vertically extended from the substrate, a first channel layer disposed on the substrate and vertically extended from the substrate, wherein the first channel layer is spaced apart from the conductive line, a second channel layer vertically extended from the substrate, wherein the second channel layer is disposed between the first channel layer and the conductive line, a first gate electrode disposed between the conductive line and the second channel layer, wherein the first gate electrode includes a first portion having a first thickness and a second portion having a second thickness that is different from the first thickness, and a second gate electrode disposed between the first channel layer and the second channel layer, wherein the second gate electrode has the second thickness.