3D Memory Word Line Patterning for Aspect Ratio Stability

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Solution Overview

Problem

Existing semiconductor memory technologies face challenges in achieving optimal aspect ratios during the formation of memory arrays, which can lead to defects and structural instability, affecting memory cell density and reliability.

Innovation Solution

A multiple-patterning process is employed to form word lines and transistors in a semiconductor memory array, allowing for low pattern density and reducing the aspect ratio of the multilayer stack, thereby avoiding twisting or collapsing during formation and improving structural stability and memory cell density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single patterning process is used to form word lines and transistors, then the manufacturing process is simpler, but the aspect ratio becomes too high causing twisting or collapsing and reducing structural stability

Engineering Contradiction:
Improvepatterning process complexityVSAvoidaspect ratio control
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The single patterning process is divided into multiple sequential patterning steps. First, a preliminary pattern is formed with relaxed aspect ratio requirements, then additional patterning steps complete the final word line and transistor patterns. This segmentation allows each step to operate at optimal pattern density, preventing the multilayer stack from twisting or collapsing during formation.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If high pattern density is used in patterning, then memory cell density can be increased, but the multilayer stack becomes unstable and twists or collapses

Engineering Contradiction:
Improvememory cell densityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A preliminary patterning step is performed first to establish initial patterns with low pattern density. This preliminary action creates a stable foundation that prevents the multilayer stack from twisting or collapsing. Subsequent patterning steps then add additional features to achieve the desired memory cell density without compromising structural integrity.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12200940B2Three-dimensional memory device
Publication Date: 2025.01.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12200940B2 patent drawing
  • US12200940B2 patent drawing
  • US12200940B2 patent drawing

AI summary

In an embodiment, a device includes: a first dielectric layer over a substrate; a word line over the first dielectric layer, the word line including a first main layer and a first glue layer, the first glue layer extending along a bottom surface, a top surface, and a first sidewall of the first main layer; a second dielectric layer over the word line; a first bit line extending through the second dielectric layer and the first dielectric layer; and a data storage strip disposed between the first bit line and the word line, the data storage strip extending along a second sidewall of the word line.