3D Semiconductor Device With Liner Layer For Uniform Transistors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The integration limits of two-dimensional nonvolatile memory devices necessitate the development of three-dimensional semiconductor devices with vertically stacked memory cells, requiring uniform selection transistor characteristics for improved operation and reliability.

Innovation Solution

A semiconductor device structure featuring alternately stacked conductive and insulating layers, with a liner layer interposed between semiconductor layers and protruding through a capping layer, and a method of manufacturing that includes laser recrystallization to form uniform semiconductor layers and doping for consistent transistor performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If two-dimensional nonvolatile memory devices are integrated in a single layer on a substrate, then the manufacturing process is simple, but the integration density reaches its physical limit

Engineering Contradiction:
Improveintegration densityVSAvoiddevice structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent transitions from two-dimensional planar memory cells to three-dimensional vertically stacked memory cells. Multiple memory cell layers are stacked along the vertical direction, with channel layers extending through multiple interlayer insulating layers and gate electrodes, thereby increasing integration density by utilizing the third dimension (vertical stacking) rather than expanding only in the planar direction

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If three-dimensional memory devices with vertically stacked memory cells are implemented, then integration density is improved, but uniform characteristics of selection transistors become difficult to achieve

Engineering Contradiction:
Improveintegration densityVSAvoidtransistor characteristic uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent introduces a liner layer with specific material properties (different from both the first and second semiconductor layers) positioned at the interface between the first semiconductor layer and the second semiconductor layer. This liner layer has distinct etch selectivity and physical properties that locally modify the interface characteristics, ensuring uniform formation of the second semiconductor layer and consistent transistor properties across the three-dimensional structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The liner layer acts as an intermediary layer between the first semiconductor layer and the second semiconductor layer. It facilitates the formation process by providing a controlled interface that enables precise deposition or growth of the second semiconductor layer, thereby ensuring uniform thickness and electrical characteristics of the channel layers in the vertically stacked memory cells

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If laser recrystallization is used to form uniform semiconductor layers, then manufacturing precision is improved, but energy consumption increases

Engineering Contradiction:
Improvesemiconductor layer uniformityVSAvoidenergy consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The patent employs laser recrystallization to transform the physical and chemical parameters of the semiconductor layers. By controlling laser parameters (energy density, pulse duration, scanning speed), the semiconductor layers are melted and recrystallized to achieve atomic-level uniformity in composition and crystal structure, thereby improving manufacturing precision through parameter optimization

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the formation of transistors with uniform properties, enhancing the operating characteristics and reliability of three-dimensional semiconductor devices by ensuring consistent channel layers and gate electrodes, thus improving the performance and stability of memory devices.

Implementation Method 1

a method of manufacturing that includes laser recrystallization to form uniform semiconductor layers

Methodology Applied
Scientific EffectLaser recrystallization: Laser

Data Source

PatentUS9634022B2Three dimensional semiconductor device
Publication Date: 2017.04.25 SK HYNIX INC
  • US9634022B2 patent drawing
  • US9634022B2 patent drawing
  • US9634022B2 patent drawing

AI summary

A semiconductor device includes alternately stacked conductive layers and the insulating layers, an opening passing through the conductive layers and insulating layers, a first semiconductor layer formed in the opening, a second semiconductor layer formed in the first semiconductor layer, a capping layer formed in the opening and disposed over the first semiconductor layer and the second semiconductor layer, and a liner layer interposed between the first semiconductor layer and the second semiconductor layer and protruding through the capping layer relative to the first semiconductor layer and the second semiconductor layer.