3D Shape Completion Model for Occluded Object Manipulation

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Solution Overview

Problem

Manipulating objects with incomplete or noisy sensor data, especially when partially occluded, leads to inaccurate models and poor success rates in robotics.

Innovation Solution

A system and method for shape completion using a processor to transform sensor data into a voxel grid, encode it into a partial latent vector, determine a mapping to a complete latent space, and predict a complete object shape, incorporating a multi-modal 3D shape completion model that accepts various sensors like RGB-D and tactile sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If sensor data is collected when object is grasped, then object manipulation is enabled, but sensor data becomes incomplete due to occlusion by grasp devices

Engineering Contradiction:
Improveobject manipulationVSAvoidsensor data completeness
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The system performs shape completion prediction before actual manipulation tasks. By predicting the complete shape of the occluded object in advance using autoencoders and generative models, the system prepares accurate geometric models that will be used for subsequent grasping and manipulation, thus avoiding the information loss problem during actual operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates a complete virtual copy of the occluded object through shape completion algorithms. Instead of relying on incomplete sensor data, the autoencoder-based model generates a full 3D representation that replicates the complete object geometry, enabling accurate manipulation planning without direct observation of all object surfaces.

Inventive Principle:
Principle #26Copying

2Adaptability or versatility

If object is partially occluded during sensing, then manipulation scenarios become more realistic, but model accuracy deteriorates

Engineering Contradiction:
Improverealistic manipulation scenariosVSAvoidobject model accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system introduces latent space representations as intermediaries between incomplete sensor data and final object models. The autoencoder compresses partial point cloud data into latent vectors, and generative models in the latent space reconstruct complete object shapes, thereby mediating the information gap caused by occlusion and restoring model accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system transforms the representation parameters of object data from incomplete 3D point clouds to complete latent space vectors and back to full 3D models. By changing the parameter space and using learned transformations, the system recovers accurate geometric parameters even when input sensor data is incomplete due to occlusion.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If traditional shape reconstruction methods are used, then processing is simpler, but success rate of manipulation tasks decreases

Engineering Contradiction:
Improveprocessing simplicityVSAvoidmanipulation success rate
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system replaces traditional geometric reconstruction algorithms with machine learning-based autoencoders and generative models. Instead of using deterministic geometric methods that fail with incomplete data, the system employs probabilistic deep learning models that can infer complete shapes from partial observations, significantly improving manipulation success rates despite increased computational complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20260038197A1Systems and methods for a shape completion model
Publication Date: 2026.02.05 HONDA MOTOR CO LTD
  • US20260038197A1 patent drawing
  • US20260038197A1 patent drawing
  • US20260038197A1 patent drawing

AI summary

Systems and methods for shape completion are provided. In one embodiment, a computer implemented method includes receiving sensor data for a visualized area of an object as at least one point cloud representation. The computer implemented method also includes transforming the at least one point cloud representation into an input voxel grid of the visualized area of the object. The input voxel grid is a volumetric representation. The computer implemented method further includes encoding the input voxel grid into a partial latent vector that lies on a partial latent space. The computer implemented method yet further includes determining a mapping between the partial latent space and a complete latent space based on the sensor data. The computer implemented method includes predicting a complete latent vector based on the complete latent space. The computer implemented method also includes estimating a complete shape of an object based on the complete latent space.