AAV Purification Using Polydiallyldialkylammonium Salt Flocculation

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Solution Overview

Problem

Current methods for purifying adeno-associated virus (AAV) from aqueous biomass are inefficient in removing AAV-helper viruses, which are necessary for safety and quality control, especially in large-scale production for clinical use.

Innovation Solution

The use of polydiallyldialkylammonium salts, such as polydiallyldimethylammonium chloride (pDADMAC), to form aggregates with AAV-helper viruses, allowing for their selective removal from the biomass, followed by further purification using chromatography.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chromatography, viral clearance filters and heat inactivation are used to remove AAV-helper viruses, then the safety and purity of AAV product is improved, but the process complexity and cost increase

Engineering Contradiction:
Improvesafety and purity of AAV productVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes AAV-helper viruses from the aqueous biomass using polydiallyldialkylammonium salts, which selectively bind to and precipitate the helper viruses. This extraction approach eliminates the need for multiple complex purification steps including chromatography, viral clearance filters, and heat inactivation, thereby reducing process complexity while maintaining safety and purity requirements

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the chemical parameters of the system by introducing polydiallyldialkylammonium salts, which alter the electrochemical properties of the solution to enable selective precipitation of AAV-helper viruses. This parameter change allows for simplified removal of contaminants without requiring multiple complex process steps

Inventive Principle:
Principle #35Parameter changes

2Reliability

If multiple purification steps are used to ensure safety and quality, then the purity of AAV product is improved, but the production time and cost increase

Engineering Contradiction:
Improvepurity of AAV productVSAvoidproduction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs extraction of AAV-helper viruses in a single step using polydiallyldialkylammonium salts, replacing multiple sequential purification steps. This consolidation dramatically reduces production time while achieving the required purity levels through selective binding and precipitation of contaminant viruses

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent performs preliminary removal of AAV-helper viruses early in the purification process using polydiallyldialkylammonium salts, which simplifies subsequent processing steps. This preliminary action eliminates the need for multiple later purification steps, reducing overall production time while ensuring quality

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively reduces AAV-helper virus titers by 2-3 logs without affecting AAV titers, enhancing the purity and safety of the AAV product for clinical use.

Implementation Method 1

contacting the biomass with polydiallyldialkylammonium salt to form an aggregate and a clarified solution, wherein the aggregate comprises the AAV-helper virus

Methodology Applied
Scientific EffectFlocculation: Flocculation

Data Source

PatentUS11427809B2Methods for isolating adeno-associated virus using a polydialkylammonium salt
Publication Date: 2022.08.30 LONZA HOUSTON INC
  • US11427809B2 patent drawing
  • US11427809B2 patent drawing
  • US11427809B2 patent drawing

AI summary

The invention relates to methods of selectively purifying an adeno-associated virus (AAV) from an aqueous biomass using a flocculent. In embodiments, the flocculent is polydiallyldialkylammonium salt, e.g., polydiallyldimethvlammonium chloride (pDADMAC).