AAV Vector Stuffer Sequences for Packaging Efficiency

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Solution Overview

Problem

Adeno-associated virus (AAV) vector genomes face challenges with packaging efficiency due to size constraints, leading to reduced production of functional vectors when larger than native size, and increased unintended 'reverse packaged' sequences when smaller, necessitating the use of 'stuffer sequences' to maintain optimal packaging and minimize toxicity.

Innovation Solution

Incorporation of stuffer sequences within the plasmid backbone that are inert and do not confer unfavorable properties, specifically designed to be around 1300-2300 nucleotides in length, with high identity to specific sequences, to maintain vector genome size near the natural packaging limit and reduce toxicity, while minimizing truncations and adverse effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the AAV vector genome size is increased beyond the native size, then the payload capacity is improved, but the production of functional AAV vectors is reduced

Engineering Contradiction:
Improvepayload capacityVSAvoidproduction of functional AAV vectors
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The vector genome is segmented into functional payload regions and inert stuffer regions. The stuffer sequences serve as inert filler material that occupies space within the capsid without contributing harmful biological activity, allowing the vector to reach optimal packaging size while maintaining production efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes the length and composition of stuffer sequences to achieve the desired genome size parameter. By carefully controlling the stuffer sequence length (typically 100-500 nucleotides), the vector genome size is adjusted to maximize packaging efficiency while maintaining functional vector production

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the AAV vector genome size is reduced below the packaging limit, then the production efficiency is improved, but the packaging becomes suboptimal

Engineering Contradiction:
Improvepackaging efficiencyVSAvoidvector genome size
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

Stuffer sequences are pre-designed and incorporated into the vector construct before packaging. These sequences are specifically engineered to be inert and non-toxic, providing the necessary bulk to reach optimal packaging size without requiring post-packaging adjustments

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If the plasmid backbone contains antibiotic resistance genes close in size to the intended AAV vector genome, then the plasmid can be propagated in bacteria, but the amount of unintended reverse packaged sequence increases

Engineering Contradiction:
Improveplasmid propagationVSAvoidunintended reverse packaged sequence
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent extracts or removes potentially harmful sequences from the plasmid backbone, such as antibiotic resistance genes and origin of replication sequences, that could be inadvertently packaged into the AAV vector. This is achieved by designing the plasmid backbone to minimize the presence of such sequences or by using alternative selection markers

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the potential harm of plasmid backbone sequences by using them as a source for designing inert stuffer sequences. The stuffer sequences are derived from plasmid regions but are modified to remove harmful elements while retaining the structural properties needed for optimal packaging

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Productivity

If inert stuffer sequences are used to maintain optimal packaging size, then the packaging efficiency is improved, but the risk of toxicity from payload-free AAV increases

Engineering Contradiction:
Improvepackaging efficiencyVSAvoidtoxicity
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by ensuring that only specific regions of the vector genome (the stuffer sequences) are inert, while the payload regions retain their functional properties. The stuffer sequences are specifically designed to lack open reading frames and regulatory elements that could cause toxicity, while the payload regions maintain their therapeutic function

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240093189A1Vectors comprising stuffer polynucleotide sequences
Publication Date: 2024.03.21 MAZE THERAPEUTICS INC
  • US20240093189A1 patent drawing
  • US20240093189A1 patent drawing
  • US20240093189A1 patent drawing

AI summary

The present disclosure provides vector stuffer polynucleotides and compositions thereof, including expression constructs and vectors, such as viral vectors and methods of delivering a therapeutic agent (e.g., inhibitory nucleic acid) to a mammal or treating a disease.