Alternating Current Electrolysis for Organic Synthesis

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Solution Overview

Problem

Current methods for synthesizing drug molecules, such as photo-redox catalysis and traditional electrochemistry, face limitations including the use of photo-catalysts, limited tunability of redox potentials, and inefficiencies in handling short-lived intermediates, leading to environmental concerns and suboptimal waste management.

Innovation Solution

The implementation of alternating current (AC) electrolysis in organic synthesis, which allows for fine-tuning of reducing and oxidizing conditions by varying voltage and frequency, eliminating the need for photo-catalysts and sacrificial reagents, and enabling efficient derivatization of intermediates with minimal byproduct formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If photo-redox catalysis is used to drive redox reactions, then reactions can occur with spatial and temporal proximity of oxidation and reduction, but photo-catalysts are required and tunability of redox potentials is limited

Engineering Contradiction:
Improvereaction efficiencyVSAvoiduse of photo-catalysts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the photo-catalyst component from the system by replacing it with direct electrochemical methods using electrodes. This removes the need for catalytic materials while maintaining the ability to drive redox reactions through direct electron transfer at the electrode surfaces.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the control parameter from fixed photo-catalyst properties to continuously可调 electrode potentials. By varying the applied voltage, the redox potentials can be precisely tuned to match specific substrate requirements, offering superior adaptability compared to photo-catalysts with fixed reduction potentials.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If traditional paired electrolysis is used with separate electrodes, then reduction and oxidation reactions can occur, but mass transfer of intermediates between electrodes is slow and time-consuming

Engineering Contradiction:
Improvereaction throughputVSAvoidintermediate transfer time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent merges the reduction and oxidation reaction sites by using a single electrode that alternates between cathodic and anodic modes. This eliminates the need for intermediate mass transfer between separate electrodes, as both redox transformations occur at the same location through alternating current application.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs periodic alternation of the electrode potential between reducing and oxidizing conditions using alternating current. This periodic switching enables sequential reduction and oxidation steps without requiring physical transport of intermediates, dramatically reducing reaction time.

Inventive Principle:
Principle #19Periodic action

3Ease of manufacture

If conventional electrochemistry is used with direct current, then electrodes can drive redox reactions, but sacrificial reagents are required and waste is generated

Engineering Contradiction:
Improveprocess simplicityVSAvoidchemical waste
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The patent implements a self-service system where the electrode itself performs both reduction and oxidation functions by alternating its polarity. The electrode consumes no sacrificial reagents and generates no waste products, as the electrical current directly drives both half-reactions without requiring chemical mediators.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

By using alternating current to periodically reverse the electrode polarity, the system eliminates the need for sacrificial anodes or cathodes. Each electrode alternates between being the site of reduction and oxidation, preventing accumulation of waste products and eliminating the need for disposable sacrificial reagents.

Inventive Principle:
Principle #19Periodic action

4Adaptability or versatility

If short-lived intermediates are generated in paired electrolysis, then diverse transformations can be achieved, but the intermediates cannot be effectively utilized due to their short half-lives and slow mass transfer

Engineering Contradiction:
Improvereaction scopeVSAvoidintermediate half-life
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of moving object

Solution Approach 1:

The patent generates the desired intermediate species in advance during the cathodic phase, then immediately applies anodic conditions to transform it before it can decompose. This preliminary formation and immediate subsequent transformation occurs at the same electrode location, ensuring high utilization efficiency of short-lived intermediates.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The alternating current creates rapid periodic switching between conditions that generate intermediates and conditions that consume them. This timescale-matched periodic action ensures that intermediates are transformed during their brief lifetime, maximizing reaction efficiency for species with half-lives on the order of seconds or less.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

AC electrolysis enhances the efficiency and selectivity of organic synthesis reactions, particularly for intermediates with limited half-lives, reduces waste generation, and allows for the reuse of electrodes, thereby addressing environmental concerns and improving the sustainability of drug molecule synthesis.

Implementation Method 1

Alternating current electrolysis for use in organic synthesis

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

electrons directly participate in the redox transformation of the starting reagents to the final drug molecules

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS12188139B2Alternating current electrolysis for use in organic synthesis
Publication Date: 2025.01.07 WAYNE STATE UNIV
  • US12188139B2 patent drawing
  • US12188139B2 patent drawing
  • US12188139B2 patent drawing

AI summary

The current disclosure provides alternating current based systems and methods to develop chemical compounds, such as drug molecules using electrochemistry in organic synthesis.