AC LED Driver Phase Angle Shift Unit

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing AC LED drivers face challenges in minimizing turn-on inrush current, which affects LED lifespan, and have poor power factor due to dominant capacitor impedance, leading to high costs and inefficiencies.

Innovation Solution

An AC LED driver with a phase angle shift unit, comprising switches and Zener diodes, is used to minimize the phase angle between input line current and voltage, allowing only positive current during positive cycles and negative current during negative cycles, thereby improving power factor and controlling peak LED load current through timing resistors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple capacitor-based current limiting driver is used, then the device complexity and cost are minimized, but the power factor deteriorates to nearly 0

Engineering Contradiction:
Improvedriver complexityVSAvoidpower factor
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent introduces dynamic switching elements (MOSFETs Q1, Q2) that actively control current flow timing. These switches are turned on and off based on timing signals generated by RC circuits, transforming the static capacitor-based current limiting into a dynamic controlled process. This allows the system to maintain simple overall structure while achieving improved power factor through timed switching operations that synchronize current draw with voltage cycles.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements periodic switching action using RC timing circuits (R1-C1, R2-C2) that generate oscillating gate signals for the MOSFETs. These timing circuits create periodic on/off cycles that cause the switches to conduct only during specific portions of the AC voltage cycle. This periodic action ensures current is drawn in sync with voltage, improving power factor while maintaining the simple capacitor-based current limiting approach.

Inventive Principle:
Principle #19Periodic action

2Device complexity

If capacitor impedance dominates the load, then the device complexity is minimized, but the phase angle between current and voltage deteriorates to 90 degrees

Engineering Contradiction:
Improvedriver complexityVSAvoidphase angle alignment
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent introduces MOSFETs Q1 and Q2 as intermediary switching elements between the capacitor-based current limiting circuit and the LED load. These intermediaries are controlled by RC-generated timing signals to conduct current only during appropriate voltage cycle portions. This intermediary switching action bridges the gap between the simple capacitor approach and the need for phase alignment, maintaining structural simplicity while achieving proper current-voltage phase relationship.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the operational parameters of the circuit by introducing time-dependent switching control. The RC timing circuits (R1-C1, R2-C2) generate gate signals with specific duty cycles and timing characteristics that control when the MOSFETs conduct. By adjusting these timing parameters, the system optimizes the phase angle between input current and voltage while preserving the simple capacitor-based current limiting architecture.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If AC LED driver without DC-DC converter is used, then the cost is minimized, but the turn-on inrush current control deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidLED lifespan
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent implements preliminary current limiting action using the capacitor C1 in series with the MOSFETs before the LED load. The capacitor naturally limits inrush current during turn-on, and the MOSFETs are timed to conduct only after the voltage has risen to appropriate levels. This preliminary protective action prevents damaging inrush currents from reaching the LEDs, extending their lifespan while maintaining the simple AC-driven architecture without expensive DC-DC converters.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses inexpensive MOSFETs and RC timing components as sacrificial protective elements that handle the stressful inrush current conditions. These relatively simple, low-cost switching components absorb the electrical stress during turn-on transients, protecting the more expensive and sensitive LED load. This approach allows the system to forgo expensive DC-DC converter protection circuits while still ensuring LED reliability through clever use of inexpensive protective components.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the power factor from nearly 0 to a medium power factor of 0.5, effectively extending LED lifespan and reducing costs by controlling current flow and phase alignment, while maintaining simplicity and cost-effectiveness.

Implementation Method 1

An LED driver with a capacitor limiting output current is very simple and cost effective for low current (e.g., 10 mA-150 mA) type LED applications

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a bridge rectifier BR comprised of rectifying diodes D1-D4

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

a first Zener diode D5 coupled between a gate and a source of the first MOSFET Q1, and a second Zener diode D6 coupled between a gate and a source of the second MOSFET Q2

Methodology Applied
Scientific EffectZener breakdown: Diode

Data Source

PatentUS10039159B1AC LED driver with capacitive switching
Publication Date: 2018.07.31 UNIVERSAL LIGHTING TECHNOLOGIES INC
  • US10039159B1 patent drawing
  • US10039159B1 patent drawing
  • US10039159B1 patent drawing

AI summary

An AC LED driver for providing operating power to an LED load. The AC LED driver includes a first input terminal and a second input terminal, each of the first and second input terminals connectable to an AC input voltage source. The AC LED driver further includes a current limiting capacitor coupled to the first input terminal and a bridge rectifier coupled to the current limiting capacitor, the bridge rectifier having a plurality of rectifying diodes. The AC LED driver also includes a phase angle shift unit coupled to the first input terminal and the bridge rectifier, the phase angle shift unit configured to minimize a phase angle between input line current and input voltage received via at least one of the first input terminal and the second input terminal.