Acoustic Path Pressure Vent for Speaker Modules

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Solution Overview

Problem

Speakers and microphones may malfunction due to hindered movement of the acoustic membrane caused by liquid ingress or significant differences in barometric pressure, leading to distorted sound output.

Innovation Solution

Incorporating a pressure vent in the acoustic path of the speaker or microphone module, which can be acoustically opaque and made of materials like PTFE or sintered metal discs, to equalize barometric pressure on both sides of the acoustic membrane, preventing deformation and ensuring operation, and including a cavity with a hydrophobic coating to manage liquid presence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the speaker or microphone module is made waterproof to prevent liquid ingress, then water resistance is improved, but barometric pressure equalization is hindered

Engineering Contradiction:
Improvewater resistanceVSAvoidbarometric pressure equalization
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs a hydrophobic porous coating applied to the acoustic membrane that allows air molecules to pass through while blocking liquid water. The porous structure creates capillary pressure that repels water based on surface tension effects, yet permits barometric pressure equalization through the same membrane. This resolves the contradiction by making the membrane selectively permeable to gases while maintaining waterproofing.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The acoustic membrane is constructed as a composite structure combining a base membrane material with a hydrophobic porous coating layer. This composite approach integrates the waterproofing function of the hydrophobic coating with the acoustic transmission function of the base membrane, while simultaneously enabling pressure equalization through the porous structure.

Inventive Principle:
Principle #40Composite materials

2Strength

If the acoustic membrane is made rigid to improve structural strength, then strength is improved, but movement freedom is reduced

Engineering Contradiction:
Improvestructural strengthVSAvoidmovement freedom
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent utilizes a thin-film acoustic membrane that is sufficiently flexible to vibrate freely for acoustic operation while being reinforced with a hydrophobic porous coating that provides structural support. The thin-film nature allows adequate movement freedom while the coating adds necessary strength and waterproofing properties.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The membrane operates as a composite structure where the base material provides flexibility and acoustic responsiveness, while the hydrophobic porous coating layer provides structural reinforcement and waterproofing. This composite construction allows the membrane to maintain both strength and movement freedom simultaneously.

Inventive Principle:
Principle #40Composite materials

3Productivity

If the pressure vent is made acoustically transparent to allow sound passage, then acoustic performance is improved, but pressure equalization efficiency is reduced

Engineering Contradiction:
Improveacoustic performanceVSAvoidpressure equalization efficiency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The hydrophobic porous coating acts as the pressure vent mechanism, where the porous structure provides sufficient open area for efficient barometric pressure equalization while the hydrophobic properties prevent liquid ingress. The porous nature allows acoustic signals to pass through with minimal attenuation, maintaining acoustic performance while ensuring reliable pressure equalization.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The pressure vent ensures uninterrupted operation by equalizing pressures and preventing membrane deformation, while the hydrophobic coating aids in liquid removal, maintaining sound quality and water resistance.

Implementation Method 1

The membrane may allow air to pass but may prevent the passage of water and/or water vapor

Methodology Applied
Scientific EffectSemipermeable Membrane: Semipermeable Membrane

Implementation Method 2

One or more portions of such a cavity may be coated (such as via vapor deposition) with a hydrophobic coating

Methodology Applied
Scientific EffectHydrophobe: Hydrophobe

Data Source

PatentEP3056017B1Pressure vent for speaker or microphone modules
Publication Date: 2018.07.18 APPLE INC
  • EP3056017B1 patent drawingFigure 1
  • EP3056017B1 patent drawingFigure 2
  • EP3056017B1 patent drawingFigure 3

AI summary

A speaker or microphone module includes an acoustic membrane and at least one pressure vent. The pressure vent equalizes barometric pressure on a first side of the acoustic membrane with barometric pressure on a second side of the acoustic membrane. Further, the pressure vent is located in an acoustic path of the speaker or microphone module. In this way, differences between barometric pressures on the different sides of the acoustic membrane may not hinder movement of the acoustic membrane. In one or more implementations, the pressure vent may be acoustically opaque. As the pressure vent is located in the acoustic path of the speaker or microphone module, being acoustically opaque may ensure that the pressure vent itself does not interfere with the operation of the speaker or microphone module.