Acoustic Resonator Stack for Stable Passband Under Temperature Drift

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Solution Overview

Problem

Acoustic resonators in electronic devices, such as cellular phones, face issues with passband frequency shifts due to temperature and power fluctuations, leading to increased insertion losses and potential runaway heating, which affects the performance and reliability of filters.

Innovation Solution

The implementation of a temperature compensation mechanism in acoustic stacks, comprising a substrate, a piezoelectric layer, and temperature compensation layers, which are atomically bonded and strategically positioned to minimize thermal expansion and maintain a temperature coefficient of frequency (TCF) of approximately zero over specific frequency ranges, thereby stabilizing the passband.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If acoustic resonators are used in filters, then signal filtering capability is improved, but passband frequency stability deteriorates due to temperature and power fluctuations

Engineering Contradiction:
Improvefilter performance stabilityVSAvoidpassband frequency stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent modifies the physical and chemical parameters of the substrate material to achieve temperature compensation. By selecting materials with specific thermal expansion coefficients and elastic moduli, the resonator's frequency drift is compensated, maintaining stable passband characteristics across temperature variations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite structures combining different materials with complementary properties. The substrate uses a composite configuration that leverages the thermal and mechanical properties of constituent materials to counteract frequency shifts, achieving both filtering capability and frequency stability.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If filter passband shifts down in frequency due to rising temperature, then frequency stability is worsened, but power absorption increases causing runaway heating

Engineering Contradiction:
Improvepower absorptionVSAvoidoperating temperature
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The patent implements preliminary design measures to prevent the runaway heating effect before it occurs. By pre-compensating for thermal effects in the resonator design and selecting materials with appropriate thermal characteristics, the system avoids the positive feedback loop where frequency shift increases power absorption, which in turn increases temperature and causes further frequency shift.

Inventive Principle:
Principle #9Preliminary anti-action

3Stability of the object's composition

If temperature compensation mechanisms are added to acoustic stacks, then frequency stability is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature coefficient of frequencyVSAvoidacoustic stack structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent integrates temperature compensation functionality directly into the acoustic stack structure itself, rather than adding separate compensation mechanisms. The substrate and piezoelectric layers are designed to work together as a unified structure that inherently provides temperature compensation, eliminating the need for additional independent compensation components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces the negative impact of temperature-induced frequency drift, maintaining stable filter performance and preventing overheating, thus enhancing the reliability and efficiency of acoustic resonators in electronic devices.

Implementation Method 1

The resonators convert electrical signals to mechanical signals or vibrations, and/or mechanical signals or vibrations to electrical signals

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

temperature compensation layers, which are atomically bonded and strategically positioned to minimize thermal expansion and maintain a temperature coefficient of frequency (TCF) of approximately zero

Methodology Applied
Scientific EffectThermal expansion compensation: Thermal Expansion

Data Source

PatentUS10812038B2Acoustic wave resonator
Publication Date: 2020.10.20 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US10812038B2 patent drawing
  • US10812038B2 patent drawing
  • US10812038B2 patent drawing

AI summary

Temperature compensation of an acoustic stack is disclosed. A first temperature compensation layer is disposed between a first surface of a substrate and a second surface of a piezoelectric layer; and a second temperature compensation layer is disposed over the plurality of electrodes. A temperature coefficient of frequency (TCF) of the acoustic stack is approximately zero (0.0) over a frequency range of Band 13.