Active Capacitor Discharge Circuit for Fast Bleed-Off Without Power Loss

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Solution Overview

Problem

Existing techniques for rapidly discharging capacitors in inverters face challenges, as large in-circuit resistors result in slow discharge times, while small resistors lead to excessive power wastage.

Innovation Solution

A discharge system comprising a discharge circuit with a discharge resistor in series with a discharge transistor, controlled by a discharge controller that includes a control circuit, a discharge enable circuit, and a discharge disable circuit, allowing for efficient and rapid discharge without constant power wastage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If a large value in-circuit resistor is used for capacitor discharge, then the discharge time is reduced, but the power wastage increases excessively

Engineering Contradiction:
Improvedischarge timeVSAvoidpower wastage
Core Design Contradiction:
Loss of timeVSLoss of energy

Solution Approach 1:

The discharge resistor value is made dynamic through a transistor switch that connects the resistor to the capacitor only when discharge is needed. The transistor is controlled by a control terminal that responds to voltage conditions, allowing the system to switch between high-resistance (normal operation) and low-resistance (discharge mode) states, thus achieving fast discharge without continuous power wastage

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the resistance parameter dynamically by using a transistor to connect or disconnect the discharge resistor based on control signals. This allows the resistance value to transition from effectively infinite (open circuit during normal operation) to a low value (during discharge), resolving the contradiction between fast discharge and power efficiency

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If a small value in-circuit resistor is used for capacitor discharge, then power wastage is reduced, but the discharge time increases

Engineering Contradiction:
Improvepower wastageVSAvoiddischarge time
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The system dynamically switches the discharge resistor into the circuit only when needed for discharge operations. During normal operation, the transistor remains off, effectively removing the resistor from the circuit and eliminating power wastage. When discharge is required, the transistor turns on, inserting the low-value resistor to achieve rapid discharge within the specified time frame

Inventive Principle:
Principle #15Dynamics

3Productivity

If a discharge transistor is added to control the discharge resistor, then discharge speed and power efficiency are improved, but the device complexity increases

Engineering Contradiction:
Improvedischarge speedVSAvoidcircuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The discharge control system is self-activating through a control terminal that automatically detects voltage conditions and triggers the transistor to connect the discharge resistor when discharge is needed. This self-service mechanism eliminates the need for external control circuitry, maintaining simplicity while achieving fast and efficient discharge

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The transistor acts as an intermediary switch between the discharge resistor and the capacitor, controlled by a simple control terminal. This intermediary element enables precise control of the discharge process without requiring complex control logic, balancing discharge performance with circuit simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution enables a quick and efficient discharge of capacitors, minimizing power wastage and reducing the physical size of the discharge resistor, while ensuring reliable and safe operation.

Implementation Method 1

discharge circuit including a discharge resistor in series with a discharge transistor

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

biasing a control terminal of a discharge transistor to voltage of a first Zener diode, the first Zener diode being in series with a discharge enable resistor

Methodology Applied
Scientific EffectZener breakdown:

Data Source

PatentUS20250192600A1Self powered active discharge circuit
Publication Date: 2025.06.12 EATON INTELLIGENT POWER LTD
  • US20250192600A1 patent drawing
  • US20250192600A1 patent drawing
  • US20250192600A1 patent drawing

AI summary

A discharge system includes a discharge circuit having a discharge resistor in series with a discharge transistor. The discharge transistor has a control terminal. A discharge controller provides a control command to the control terminal to turn on or turn off the discharge transistor. The discharge controller includes a control circuit configured to control at least one of a discharge enable circuit and a discharge disable circuit.