Active Rectification Circuit Timing to Prevent Shoot-Through

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Solution Overview

Problem

In active rectification circuits, inaccurate timing control of switches can lead to reduced efficiency and potential damage due to prolonged body diode conduction or shoot-through, especially in bidirectional power converter circuits.

Innovation Solution

The proposed circuit includes a transistor with a sensing circuit and a rectification drive circuit that uses comparators and logic to automatically control the rectification mode, ensuring that active rectification is disabled before enabling the opposite switching component, thereby preventing cross conduction and reducing power loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If passive diodes are used for rectification, then the circuit structure is simple, but the rectification efficiency is reduced due to prolonged body diode conduction

Engineering Contradiction:
Improvecircuit structureVSAvoidrectification efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent replaces passive diodes (mechanical/electronic component) with actively controlled switches (power transistors) to enable precise control of current flow direction. This substitution allows the circuit to achieve both simplicity through automation and high efficiency through active management of the rectification process, eliminating the energy losses associated with passive diode conduction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The sensing circuit automatically detects current flow direction and the regulator circuit autonomously controls the switching components to maintain optimal rectification operation. This self-service mechanism eliminates the need for external control systems while achieving high rectification efficiency through automatic body diode conduction management.

Inventive Principle:
Principle #25Self-service

2Loss of energy

If active rectification with actively controlled switches is implemented, then rectification efficiency is improved, but the risk of shoot-through and cross conduction increases

Engineering Contradiction:
Improverectification efficiencyVSAvoidshoot-through prevention
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The sensing circuit continuously monitors current flow direction and provides real-time feedback to the regulator circuit. This feedback mechanism enables the regulator to precisely control the timing of switch activation and deactivation, ensuring that opposite switching components are fully turned off before being reactivated, thereby preventing shoot-through and cross conduction while maintaining high rectification efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The regulator circuit is designed to preemptively turn off switching components before they are activated again, creating a safety margin that prevents overlapping conduction. This preliminary action ensures that even with rapid switching, there is sufficient time for one switch to fully turn off before the next one turns on, eliminating the risk of shoot-through.

Inventive Principle:
Principle #10Preliminary action

3Loss of energy

If precise timing control is implemented to prevent body diode conduction, then rectification efficiency is improved, but the control circuit complexity increases

Engineering Contradiction:
Improvebody diode conduction lossVSAvoidcontrol circuit
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The sensing circuit automatically detects current flow direction and the regulator circuit autonomously generates the appropriate control signals for the switching components. This self-service architecture eliminates the need for complex external control circuits while achieving precise timing control that prevents prolonged body diode conduction and maximizes rectification efficiency.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20240372474A1Active rectification circuitry
Publication Date: 2024.11.07 TEXAS INSTRUMENTS INC
  • US20240372474A1 patent drawing
  • US20240372474A1 patent drawing
  • US20240372474A1 patent drawing

AI summary

An example circuit includes a first transistor and a second transistor coupled in series with the first transistor. A regulator circuit is configured to regulate a voltage across the second transistor based on a first reference voltage and a voltage at a node between the first and second transistors. A rectification drive circuit is configured to operate the first and second transistors in a rectification mode based on a voltage at the node and at least one second reference voltage.