Active Spring Suspension for Vehicle Component Oscillation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Off-road vehicle drivers experience significant stress and discomfort due to oscillations from both ground surface excitations and load reversal excitations, which existing spring suspension systems struggle to effectively mitigate without reaching the end stops of the spring travel, affecting both comfort and operational safety.

Innovation Solution

A vehicle system with a first and second vehicle component, where a measuring means tracks acceleration values and a calculation unit determines an optimum acceleration for the second component, using an actuator with a closed-loop control unit to minimize deviations within the available spring path, ensuring comfortable oscillation isolation and limited excursion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If passive spring suspension systems are used, then the structure is simple and energy consumption is low, but the driver comfort is insufficient and end stops are frequently reached

Engineering Contradiction:
Improvedriver comfortVSAvoidsuspension system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the spring suspension system actively adjustable in real-time. The actuator dynamically modifies the spring characteristics (stiffness and/or damping) based on measured acceleration values and operational conditions, allowing the system to adapt between soft comfort-oriented suspension and stiff protection-oriented suspension as needed

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback through acceleration sensors that continuously monitor the suspension system's behavior and feed this information to a control unit. The control unit processes this feedback and adjusts the actuator accordingly to maintain optimal suspension characteristics, preventing end stop contact while maximizing driver comfort

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If semi-active spring suspension systems are used, then the spring properties can be adjusted, but the system complexity and energy requirement increase

Engineering Contradiction:
Improvespring property adjustmentVSAvoidenergy consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts spring properties (stiffness and/or damping) in real-time based on measured acceleration values and operational conditions, allowing adaptation between comfort-oriented and protection-oriented suspension characteristics without continuous high energy consumption

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes physical parameters of the spring suspension system (stiffness, damping coefficients) dynamically through the actuator mechanism, allowing the same physical spring to exhibit different mechanical properties depending on operational requirements, thereby achieving versatility without proportionally increasing energy consumption

Inventive Principle:
Principle #35Parameter changes

3Reliability

If active spring suspension systems are used, then driver comfort is improved, but the system complexity and energy consumption increase significantly

Engineering Contradiction:
Improvedriver comfortVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system uses dynamic adjustment of spring properties only when and where needed, based on real-time acceleration measurements and operational context, rather than continuous active control, thereby reducing energy consumption while maintaining driver comfort benefits

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The feedback mechanism uses acceleration sensors to detect when comfort issues arise and triggers actuator intervention only during relevant events (such as end-of-stroke conditions or excessive vibrations), rather than continuous operation, optimizing energy usage while maintaining comfort

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS8342541B2Apparatus and method for active spring suspension of a vehicle component
Publication Date: 2013.01.01 GRAMMER AG
  • US8342541B2 patent drawing
  • US8342541B2 patent drawing
  • US8342541B2 patent drawing

AI summary

The invention relates to a vehicle comprising a vehicle component moveable in an oscillating manner with respect to a first vehicle component, and a first measuring means for measuring at least one acceleration measuring value of said first vehicle component with respect to a ground surface, wherein a calculating means is provided for determining an optimum acceleration value of said second vehicle component to be applied at the moment of the presence of the acceleration measuring value, and at least one actuator arranged between the first and second vehicle components, with control and closed-loop control units, for minimizing a deviation of a real acceleration value of said second vehicle component from the optimum acceleration value by using at least one available spring path.