Electroactive Polymer Actuator Thermal Drift Compensation

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Solution Overview

Problem

Electroactive material-based actuators experience significant thermal drift due to temperature changes, leading to inaccurate actuation, especially in unconditioned environments like medical probes, where temperature fluctuations cause non-negligible shifts in actuation displacement.

Innovation Solution

An actuator device comprising an electroactive polymer with a temperature sensing means and a controller that applies an AC heating signal to maintain the actuator's temperature at a slightly elevated level, compensating for environmental temperature changes by adjusting the amplitude and frequency of the heating signal, thereby mitigating thermal drift.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If electroactive polymer actuators are used for actuation, then low power consumption and fast response are achieved, but thermal drift causes significant loss of measurement precision

Engineering Contradiction:
Improvepower consumptionVSAvoidactuation precision
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

A feedback control system is implemented using a temperature sensor to monitor the actuator temperature and a controller to adjust the AC heating signal in real-time. The controller receives temperature feedback and dynamically modifies the heating signal parameters to maintain the actuator at a stable elevated temperature, compensating for environmental temperature changes and preventing thermal drift-induced precision loss.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The physical state of the actuator is maintained at a stable elevated temperature through dynamic parameter adjustment of the AC heating signal. By changing the amplitude and frequency parameters of the heating signal based on temperature feedback, the actuator operates at a consistent temperature above ambient, compensating for environmental variations and maintaining actuation precision.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If AC heating signal is applied to maintain elevated temperature, then thermal drift is compensated, but device complexity increases

Engineering Contradiction:
Improveactuation precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple functions are merged into a single integrated controller unit. The controller combines temperature feedback processing, AC heating signal generation, and actuation signal management in one device, reducing overall system complexity while maintaining the ability to compensate for thermal drift through coordinated control of the heating signal parameters.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If temperature sensing and heating control are implemented, then thermal stability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidmanufacturing simplicity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The electroactive polymer material serves multiple functions simultaneously: it acts as both the actuation element and the heating element. The same material that responds to electrical stimulation for actuation also converts electrical energy to thermal energy through the AC heating signal, eliminating the need for separate heating components and simplifying manufacturing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the impact of thermal drift by maintaining a consistent actuation performance across varying temperatures, ensuring accurate and precise displacement control, even in temperature-varying environments.

Implementation Method 1

an AC heating signal superposed with the actuation signal for inducing heating of the electroactive material

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Implementation Method 2

a temperature sensing means adapted to obtain a measure of a temperature at the actuator member

Methodology Applied
Scientific EffectTemperature sensing: Thermocouple

Implementation Method 3

an electroactive polymer deformable in response to electrical stimulation

Methodology Applied
Scientific EffectElectroactive polymer actuation: Electroactive Polymer

Data Source

PatentUS11600767B2Actuator device and method for limiting thermal drift
Publication Date: 2023.03.07 KONINKLIJKE PHILIPS NV
  • US11600767B2 patent drawing
  • US11600767B2 patent drawing
  • US11600767B2 patent drawing

AI summary

An actuator device has a temperature sensing means and a controller adapted to apply a high frequency AC signal to stimulate internal self-heating to thereby maintain a temperature of an actuator member of the device at a certain fixed temperature, this temperature being elevated with respect to an initial temperature of the actuator member. This ensures that thermal drift may be mitigated or eliminated by compensating for any changes in environmental temperature through raising or lowering the level of the heating signal.