Vehicle Actuator Control for Torque Limits and Road-Adaptive Wheel Speed

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Solution Overview

Problem

Current vehicle control systems for electric trucks face challenges in efficiently managing wheel forces and speeds, particularly on varying road conditions, which affects drivability, comfort, and safety.

Innovation Solution

A vehicle motion management system that determines desired wheel forces and speeds, using mapping models based on wheel characteristics and road conditions, to transmit control signals to an actuator control system, ensuring torque limits are not exceeded and maintaining safe wheel slip, even on slippery roads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If torque control is used on dry roads, then propulsion efficiency is improved, but wheel slip control becomes unsafe on slippery roads

Engineering Contradiction:
Improvepropulsion efficiencyVSAvoidwheel slip control safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control system dynamically switches between torque control mode and wheel speed control mode based on detected road conditions. On dry roads, torque control is applied for optimal propulsion efficiency. When slippery conditions are detected, the system transitions to wheel speed control to maintain safety, thus adapting the control strategy to changing environmental conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the control parameter from torque (on dry roads) to wheel speed (on slippery roads) based on road condition detection. This parameter switching allows the system to optimize propulsion efficiency under normal conditions while ensuring safety under adverse conditions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If wheel speed control is used on slippery roads, then safety is improved, but propulsion efficiency decreases

Engineering Contradiction:
Improvewheel slip control safetyVSAvoidpropulsion efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The control system dynamically selects the appropriate control mode based on real-time road condition assessment. Wheel speed control is activated only when slippery conditions are detected, ensuring safety is prioritized when necessary, while torque control is used during normal conditions to maintain propulsion efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system switches control parameters between wheel speed (for safety on slippery roads) and torque (for efficiency on dry roads) based on environmental conditions, optimizing the trade-off between safety and propulsion efficiency.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a single control mode is used for all road conditions, then system complexity is reduced, but adaptability to varying road conditions deteriorates

Engineering Contradiction:
Improvecontrol system complexityVSAvoidroad condition adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The control system employs dynamic mode switching between torque control and wheel speed control based on detected road conditions. This allows the system to adapt to varying road surfaces (dry, wet, icy) while maintaining a relatively simple overall architecture through standardized control modules that can operate in different modes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system is designed with multi-functionality, capable of operating in both torque control mode and wheel speed control mode using the same hardware platform. This universal design allows adaptation to different road conditions without requiring entirely separate control systems for each mode.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11981214B2Vehicle motion management system and an actuator control system for a vehicle
Publication Date: 2024.05.14 VOLVO TRUCK CORP
  • US11981214B2 patent drawing
  • US11981214B2 patent drawing
  • US11981214B2 patent drawing

AI summary

The present disclosure relates to a vehicle motion management system as well as an actuator control system of a vehicle. The vehicle motion management system and actuator control system are arranged to control operation of at least one actuator configured to apply a torque to at least one wheel of the vehicle. The vehicle motion management system is configured to transmit a control signal to the actuator control system, wherein the actuator control system is configured to, based on the control signal, generate an operating torque to be executed subject to the torque limit and the desired wheel speed.