Adaptive Differential Lock Disengagement for Traction and Tire Wear

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Solution Overview

Problem

Current differential lock control systems in vehicles lack adaptive strategies for disengagement, particularly when driving uphill or approaching curves at high speeds, leading to potential traction issues and tire wear.

Innovation Solution

A method that determines a target point for disengaging the differential lock based on incline and speed thresholds, allowing the system to automatically unlock the differential when the vehicle reaches specific conditions, such as the crest of an incline or before a tight curve at high speeds, to maintain traction and prevent tire wear.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the differential lock is engaged continuously to maintain traction, then vehicle traction is improved, but tire wear increases and handling deteriorates on curves

Engineering Contradiction:
Improvevehicle tractionVSAvoidtire wear
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The differential lock control system transitions from a static engaged/disengaged state to a dynamic controlled state based on real-time vehicle conditions. The controller monitors wheel speed differences, incline angles, and curvature to automatically adjust the differential lock engagement state, allowing the system to adapt dynamically between traction needs and tire wear prevention

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary disengagement of the differential lock before the vehicle enters curved sections or when approaching conditions that would cause excessive tire wear. By detecting upcoming curves or changes in road geometry, the controller proactively disengages the lock to prevent harmful tire wear before it occurs

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the differential lock is disengaged early to prevent understeering on curves, then vehicle handling is improved, but traction is lost on inclines

Engineering Contradiction:
Improvevehicle handlingVSAvoidvehicle traction
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The control system uses multiple parameters (wheel speed difference, incline angle, curvature radius, vehicle speed) to determine the optimal timing for differential lock disengagement. By analyzing the combination of these parameters, the system can distinguish between situations requiring traction maintenance (steep inclines) and situations requiring disengagement (curves at high speed), making precise parameter-based decisions

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If traditional differential lock control is used without adaptive disengagement, then system complexity is reduced, but traction performance deteriorates in varying road conditions

Engineering Contradiction:
Improvecontrol system complexityVSAvoidtraction performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The control system integrates multiple functions into a single differential lock controller: monitoring wheel speeds, detecting incline angles, sensing curvature, determining vehicle speed, and controlling lock engagement/disengagement. This multi-functional approach maintains relatively simple system architecture while achieving adaptive traction control across various road conditions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2832576B1Method of controlling a differential lock
Publication Date: 2021.01.27 ARVINMERITOR TECHNOLOGY LLC
  • EP2832576B1 patent drawingFigure 1
  • EP2832576B1 patent drawingFigure 2
  • EP2832576B1 patent drawingFigure 3

AI summary

A method of controlling a differential lock. The method may include determining a target point for disengaging the differential lock and disengaging the differential lock when the vehicle reaches the target point.