Adaptive End Effector Surfaces for Grasping Complex Objects

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Solution Overview

Problem

Existing end effectors for robotic systems face challenges in securely grasping objects with unpredictable outer surfaces, such as polyethylene bags, while maintaining quick movement, and often require specific designs for particular objects.

Innovation Solution

The end effector employs a pair of mutually opposing surfaces, at least one of which is movable relative to the other, using various mechanisms like rollers, spheres, or belts, to adapt to the object's surface and securely grasp it during movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional end effectors are designed to securely grasp objects during rapid movement, then object retention is improved, but the speed and ease of selecting and grasping objects from a jumble decreases

Engineering Contradiction:
Improveobject retentionVSAvoidobject selection speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The end effector employs a compliant surface that can dynamically adapt its shape and stiffness to match the object being grasped. This dynamic adaptation allows the surface to quickly conform to various object geometries for rapid selection while maintaining secure grasping during rapid acceleration and deceleration through variable compliance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The end effector changes the physical parameters of its grasping surface, specifically its compliance and contact area, based on the object characteristics. By adjusting these parameters, the system can optimize for either rapid object acquisition or secure retention during movement, resolving the contradiction between speed and reliability.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If traditional end effectors use fixed grasping mechanisms, then device complexity is reduced, but adaptability to objects with unpredictable outer surfaces such as polyethylene bags decreases

Engineering Contradiction:
Improvegrasping mechanism complexityVSAvoidsurface adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The end effector utilizes a compliant surface made of flexible material that can deform to match the contours of objects with unpredictable surfaces. This flexible shell approach provides adaptability to various object geometries without requiring complex mechanical mechanisms, maintaining relative simplicity while achieving high versatility.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of manufacture

If end effectors use simple grasping surfaces, then ease of manufacture is improved, but reliability in grasping objects with soft and flexible surfaces that move during grasp attempt decreases

Engineering Contradiction:
Improveend effector manufacturingVSAvoidgrasping reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The compliant surface is manufactured as a flexible shell or film structure that can be produced using standard manufacturing techniques. This approach maintains ease of manufacture while providing the necessary compliance to reliably grasp soft and flexible objects that move during the grasping process.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for consistent and reliable grasping of objects with complex surfaces, enabling rapid and secure transport, even with unpredictable outer surfaces like polyethylene bags.

Implementation Method 1

attraction features like suction cups or electrostatic charges

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

attraction features like suction cups or electrostatic charges

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS12544915B2Systems and methods for acquiring and moving objects having complex outer surfaces
Publication Date: 2026.02.10 BERKSHIRE GREY OPERATING CO INC
  • US12544915B2 patent drawing
  • US12544915B2 patent drawing
  • US12544915B2 patent drawing

AI summary

In accordance with an embodiment, the invention provides an end effector for use with a programmable motion device. The end effector includes a pair of mutually opposing surfaces, at least one of the pair of mutually opposing surfaces being movable with respect to an end effector support structure for supporting the at least one of the pair of mutually opposing surfaces.