Adaptive Interleaving in Constant-On-Time Power Converters

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Solution Overview

Problem

Existing power converters, particularly those operating in single-phase mode, face challenges in maintaining efficient operation across varying load conditions, voltage, and temperature due to difficulties in phase interleaving and the need for multiple capacitors.

Innovation Solution

The power converter employs an adaptive circuit that adjusts the interleaving of power stages based on the switching time-period of a primary power stage, allowing for adaptive delays and reducing the number of capacitors required.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple power stages are used to improve power converter performance across varying load conditions, then efficiency and adaptability are improved, but device complexity and capacitor requirements increase

Engineering Contradiction:
Improveperformance across varying load conditionsVSAvoidcapacitor requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple power stages into a multi-phase configuration where phases are interleaved in time. By merging the functionality of multiple stages and sharing common capacitors across phases, the system achieves improved adaptability across varying load conditions while reducing the total number of capacitors required compared to traditional parallel configurations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements dynamic phase interleaving control that adapts the switching timing of different power stages based on operating conditions. The control circuit dynamically adjusts the phase shift between stages to optimize performance across varying load conditions, enabling the system to maintain efficiency while using fewer capacitors through intelligent timing control rather than static hardware redundancy.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If fixed frequency operation is used to simplify control, then device complexity is reduced, but transient response and adaptability to varying conditions deteriorate

Engineering Contradiction:
Improvecontrol simplicityVSAvoidtransient response
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent employs periodic switching action in a multi-phase configuration where each power stage operates at a fixed frequency but with dynamically adjusted phase shifts. This periodic interleaved operation maintains the simplicity of fixed-frequency control while improving transient response through the distributed switching pattern across multiple phases, allowing the system to adapt to varying load conditions without changing the fundamental switching frequency.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12328070B2Constant-on-time power converter with adaptive interleaving
Publication Date: 2025.06.10 RAMBUS INC
  • US12328070B2 patent drawing
  • US12328070B2 patent drawing
  • US12328070B2 patent drawing

AI summary

A power converter includes a plurality of power stages configured to generate an output current that has an output voltage, based on an input current that as an input voltage. The plurality of power stages comprises a first power stage and one or more additional power stages. The power converter also includes a control circuit coupled to the plurality of power stages. The control circuit is configured to periodically turn on each of the plurality of power stages. The control circuit determines a respective time delay between turning on the first power stage and turning on each of the one or more additional power stages based on a switching time-period of the first power stage.