Adjustable Forced Air Aircraft De-icing Nozzle

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Solution Overview

Problem

Conventional aircraft de-icing systems with fixed nozzles are inefficient in varying weather conditions, require close operator proximity, and generate excessive noise, leading to suboptimal de-icing performance and safety hazards.

Innovation Solution

An adjustable forced air de-icing system with a movable nozzle that changes its spraying configuration and mixes varying amounts of pressurized air and de-icing agent based on the position of movable elements, allowing for infinitesimal or finite adjustments between high pressure, low volume and low pressure, high volume modes, and incorporating a controller for optimized spray protocols.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed nozzle is used in conventional de-icing systems, then the system structure is simple, but the de-icing performance deteriorates in varying weather conditions and at different distances

Engineering Contradiction:
Improvede-icing performance in varying conditionsVSAvoidnozzle structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The nozzle is designed with movable elements (plug and cowl) that can be adjusted to different positions, transforming the fixed nozzle structure into a dynamic, adjustable one. This allows the nozzle to adapt its spray configuration to varying weather conditions and distances from the aircraft, resolving the contradiction between structural simplicity and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The nozzle enables changes in spray parameters (pressure, volume, pattern) by adjusting the movable elements to different positions. This parameter adjustment capability allows optimal de-icing performance across varying conditions without requiring complete redesign of the system, balancing adaptability with manageable complexity.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the operator moves closer to the aircraft to maintain effective de-icing, then de-icing performance is improved, but operator safety deteriorates due to increased risk

Engineering Contradiction:
Improvede-icing effectivenessVSAvoidoperator safety risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The adjustable nozzle allows the operator to dynamically change the spray configuration to maintain effectiveness at greater distances from the aircraft. By adjusting the movable elements, the operator can compensate for increased distance without needing to approach the aircraft closely, thus maintaining productivity while reducing safety risks.

Inventive Principle:
Principle #15Dynamics

3Productivity

If high jet velocity is used to remove ice and snow effectively, then de-icing capability is improved, but noise generation deteriorates

Engineering Contradiction:
Improvesnow and ice removal capabilityVSAvoidnoise emission
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The nozzle allows adjustment of spray parameters including velocity, pressure, and volume. The operator can modify these parameters by changing the position of movable elements, enabling effective de-icing at lower velocities when conditions permit, thereby reducing noise generation while maintaining adequate removal capability.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If a fixed aperture nozzle is used, then the system is simple to operate, but de-icing efficiency deteriorates when weather conditions change

Engineering Contradiction:
Improvede-icing efficiencyVSAvoidoperational complexity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The nozzle incorporates movable elements that can be adjusted to different positions, providing dynamic adaptability to changing weather conditions. This enhances de-icing efficiency by allowing optimization of spray parameters, while the standardized adjustment mechanism maintains reasonable ease of operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The ability to change spray parameters (pressure, volume, pattern) through positional adjustment of movable elements enables optimized de-icing efficiency for different conditions. The systematic design of these adjustments keeps operational complexity manageable despite the added functionality.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system maintains effective de-icing performance across different weather conditions and distances, reduces de-icing agent consumption, and decreases noise emissions, enabling efficient and safe de-icing operations while minimizing operator risk.

Implementation Method 1

a pressurized air source in fluid communication with the nozzle for delivering pressurized air to the nozzle

Methodology Applied
Scientific EffectPressurized air flow: Pressure Gradient

Implementation Method 2

The optimal jet velocity is attained when a compressor/blower used to deliver the air delivers a pressure ratio of about two, resulting in a jet velocity of about 1,000 ft/sec at the nozzle exit

Methodology Applied
Scientific EffectJet stream: Jet

Implementation Method 3

The nozzle is configured for selectively mixing varying amounts of the pressurized air and varying amounts of the de-icing agent to provide a spray pattern

Methodology Applied
Scientific EffectFluid mixing: Diffusion

Implementation Method 4

The higher the jet velocity, the more pressure and force is imparted to the aircraft surface to remove ice and snow

Methodology Applied
Scientific EffectImpact force: Impact Force

Data Source

PatentUS10442538B2Adjustable forced air aircraft de-icing system
Publication Date: 2019.10.15 WILLIAMS LEE
  • US10442538B2 patent drawing
  • US10442538B2 patent drawing
  • US10442538B2 patent drawing

AI summary

An aircraft de-icing system has a nozzle with at least one movable element configured to move between a first position and a second position to change a spraying configuration of the nozzle between a first configuration and a second configuration. The aircraft de-icing system further has at least one storage reservoir configured for containing a de-icing agent and a pump for pumping the de-icing agent from the at least one storage reservoir to the nozzle. The aircraft de-icing system further has a pressurized air source in fluid communication with the nozzle for delivering pressurized air to the nozzle. The nozzle is configured for selectively mixing varying amounts of the pressurized air and varying amounts of the de-icing agent to provide a spray pattern for application on a surface of an aircraft based on a position of the at least one movable element between the first position and the second position.