Adjustable Pipe Holding Assembly for Horizontal Service Support
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Solution Overview
Problem
Existing pipe holding devices lack the ability to efficiently support pipes in a horizontal orientation for service work, particularly for heavy pipes, and do not provide adjustable height and positioning options.
Innovation Solution
A pipe holding device comprising a base with a vertically oriented screw, a clamping unit that is adjustable on the screw, an extension pipe with a coupling element, and a cradle with adjustable height, allowing the cradle to support pipes at desired heights and orientations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a traditional lifting jack with foot pedal is used, then the pipe can be lifted, but it cannot support the pipe in a horizontal orientation for service work
Solution Approach 1:
The device is divided into separate functional modules: a base with lifting mechanism, an extension pipe section, and a cradle section. This segmentation allows each component to perform its specific function while enabling the overall system to support pipes horizontally for service work, resolving the limitation of traditional jacks that can only lift but not position pipes horizontally.
Solution Approach 2:
The cradle is designed with movable and adjustable components that allow it to adapt to different pipe sizes and positions. The extension pipe can be adjusted in length and the cradle can be repositioned, providing dynamic adaptability for horizontal pipe support during service work, which traditional fixed jacks cannot achieve.
2Adaptability or versatility
If a fixed height cradle is used, then the structure is simple, but it cannot provide adjustable height for different service requirements
Solution Approach 1:
The cradle incorporates adjustable height mechanisms that allow it to be positioned at different elevations according to service requirements. This dynamic adjustability is achieved through movable connection points and adjustable support arms, enabling the device to adapt to various pipe diameters and service needs without requiring multiple different devices.
Solution Approach 2:
The extension pipe assembly serves multiple functions: it extends the reach of the base, provides adjustment for different heights, and connects the base to the cradle. This multi-functionality reduces the need for separate components, managing structural complexity while achieving adjustable height capability for various service scenarios.
3Strength
If heavy pipes are supported, then the device must be robust, but it becomes difficult to position and adjust
Solution Approach 1:
By segmenting the device into a sturdy base for supporting heavy loads and a separate, more maneuverable cradle section, the design allows the heavy-duty components to remain stationary while the lighter cradle can be easily positioned and adjusted. This segmentation enables heavy pipe support without sacrificing positioning ease.
Solution Approach 2:
The extension pipe acts as an intermediary component between the heavy base and the adjustable cradle. It transmits the load from the cradle to the base while allowing for height and position adjustments, thereby enabling easy positioning of heavy pipes without requiring the entire device to be moved or repositioned.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables efficient support and positioning of pipes in a horizontal orientation, facilitating service work by allowing adjustable height and secure attachment of heavy pipes.
Implementation Method 1
A pipe holding device comprises a base with a vertically oriented screw, a clamping unit that is adjustable on the screw
Implementation Method 2
a clamping unit that is adjustable on the screw
Data Source
AI summary
A pipe holding assembly includes a base and a screw extending upwardly from the base. A clamping unit is threadably attachable to the screw and the clamping unit is adjustable upwardly and downwardly on the screw. An extension pipe is insertable into the clamping unit such that the extension pipe is vertically oriented when the base is positioned on the support surface. Additionally, the extension pipe includes a coupling element. A cradle is movably attachable to a coupling element of the extension pipe such that the cradle has an adjustable height with respect to the extension pipe. In this way the cradle can be positioned to support a pipe.