Adjustable Suspension Leveling via Threaded Rod

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Solution Overview

Problem

Existing suspension height modification methods are inefficient and costly, as they require disassembly and can negatively affect vehicle ride quality due to unpredictable effects on suspension geometry and increased angles between suspension components.

Innovation Solution

An adjustable suspension height modification apparatus that allows selective adjustment of suspension height without disassembly, using a securable top and bottom connection plate system with an inner adjustment member to modify the distance between them, maintaining original equipment geometrical arrangements and allowing for wheel camber adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If static spacers of fixed dimension are placed between the top of the strut assembly and the vehicle frame, then suspension height is increased, but the extent of height increase is predetermined and cannot be adjusted, and installation is time-consuming

Engineering Contradiction:
Improvesuspension heightVSAvoidadjustability of suspension height
Core Design Contradiction:
Length of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by transforming the static, fixed-dimension spacer into a dynamic, adjustable mechanism. The adjustable suspension leveling apparatus includes a threaded rod that can be rotated to extend or retract, allowing the suspension height to be dynamically adjusted after installation. This enables the system to adapt to different height requirements while maintaining a compact stored position.

Inventive Principle:
Principle #15Dynamics

2Length of stationary object

If static spacers are used to increase suspension height, then vehicle frame height is raised, but the procedure for installation or removal is relatively time consuming and expensive

Engineering Contradiction:
Improvesuspension heightVSAvoidinstallation and removal time
Core Design Contradiction:
Length of stationary objectVSLoss of time

Solution Approach 1:

The adjustable mechanism allows height modification without complete disassembly. The threaded rod can be extended or retracted by rotation, enabling height adjustment while the apparatus remains installed on the vehicle suspension. This dramatically reduces the time and cost associated with repeated installation and removal procedures.

Inventive Principle:
Principle #15Dynamics

3Length of stationary object

If suspension height is increased using fixed spacers, then vehicle frame height is raised, but the effect on vehicle ride quality is unpredictable and may negatively affect ride quality due to increased angle between upper control arm and knuckle

Engineering Contradiction:
Improvesuspension heightVSAvoidride quality
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The adjustable mechanism allows for fine-tuning of suspension height to achieve optimal ride quality. By enabling precise adjustment, the system can maintain the original equipment geometrical arrangement of suspension components, thereby preserving ride quality while still achieving the desired height increase.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies parameter changes by allowing continuous adjustment of the suspension height parameter. This enables optimization of multiple parameters simultaneously - height increase while maintaining acceptable ride quality through precise control of the adjustment mechanism.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If a single device provides wide range of suspension height modification, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improverange of suspension height modificationVSAvoidcomplexity of adjustment mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adjustable suspension leveling apparatus serves multiple functions: it provides suspension height increase, allows for fine-tuning adjustment, and can be installed without disassembling the strut assembly. The threaded rod mechanism universally accommodates a wide range of height modifications while maintaining relatively simple construction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7850183B1Adjustable suspension leveling apparatus
Publication Date: 2010.12.14 NIWOT DBA SPECIALTY PROD
  • US7850183B1 patent drawing
  • US7850183B1 patent drawing
  • US7850183B1 patent drawing

AI summary

A suspension height modification apparatus includes a first portion that is securable to a vehicular biasing suspension device and a second portion that is securable to a vehicular frame. The apparatus includes an axis along which a suspension height may be determined between the vehicular frame and the vehicular wheel assembly. The apparatus includes a movable portion which may be actuated along such axis to adjust suspension height, and a spacer device connectable between an upper ball joint stud and a steering knuckle.