Adjustable Tire Brake Pad Mechanism for Karting

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Solution Overview

Problem

Existing brake mechanisms for electric vehicles, such as disk and drum brake mechanisms, exhibit poor braking performance.

Innovation Solution

A brake mechanism with an adjustably positioned brake pad that can switch between contact and non-contact positions with the tire, utilizing an elastic member and drive part to ensure effective frictional braking, allowing for adaptable use with different tire diameters and models.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional disk or drum brake mechanisms are used, then the brake system structure is established, but the braking performance is poor

Engineering Contradiction:
Improvebraking performanceVSAvoidbrake system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of having the brake pad contact a rotating disc or drum (traditional approach), this invention inverts the approach by having the brake pad directly contact the stationary tire surface. The brake assembly rotates with the wheel while the brake pad remains stationary relative to the vehicle body, creating friction directly on the tire to achieve superior braking performance.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The brake pad is extracted from the traditional rotating brake disc/drum system and repositioned to contact the tire surface directly. This separation allows the brake pad to be positioned optimally for direct tire contact while the brake assembly rotates independently with the wheel.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If the brake pad position is fixed, then the structure is simple, but it cannot adapt to different tire diameters and models

Engineering Contradiction:
Improveadaptability to different tire sizesVSAvoidbrake assembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The brake pad position is made adjustable rather than fixed, allowing it to be dynamically repositioned to accommodate different tire diameters and models. The adjustable mechanism enables the brake pad to maintain optimal contact with various tire surfaces while keeping the overall brake assembly structure relatively simple.

Inventive Principle:
Principle #15Dynamics

3Use of energy by moving object

If the brake pad contacts the tire at all positions, then continuous braking is possible, but energy is wasted during non-braking periods

Engineering Contradiction:
Improveenergy efficiencyVSAvoidbraking control
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The brake pad makes contact with the tire periodically only when braking is required, rather than maintaining continuous contact. The adjustable positioning mechanism allows the brake pad to be moved into contact with the tire surface during braking and retracted during normal operation, achieving energy efficiency while maintaining simple braking control through the drive part actuation.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The brake mechanism provides improved braking performance by ensuring direct contact with the tire surface, generating a greater braking force and being adaptable to various tire sizes, with a simple, low-cost design suitable for karting and balance vehicles.

Implementation Method 1

when the brake pad is located at the first position, the brake pad is in contact with a tire... generating a greater braking force

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11498531B2Brake mechanism, power platform and karting
Publication Date: 2022.11.15 NINEBOT (CHANGZHOU) TECH CO LTD
  • US11498531B2 patent drawing
  • US11498531B2 patent drawing

AI summary

Some embodiments of the disclosure provide a brake mechanism, a power platform and a karting. The brake mechanism includes a brake assembly. The brake assembly is configured to be mounted on a vehicle frame, the brake assembly includes a brake pad, a position of the brake pad is adjustably configured, such that the brake pad has a first position and a second position. Herein, when the brake pad is located at the first position, the brake pad is configured to be in contact with a tire, and when the brake pad is located at the second position, the brake pad is separated from the tire.