Air Battery Module Sharing Electrolyte for Compact High Output

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Solution Overview

Problem

Conventional air battery modules face challenges in achieving a balance between high output and downsizing, particularly when used in vehicles, as they become larger and less efficient due to the need for multiple batteries connected in series.

Innovation Solution

The air battery module design features a housing with multiple power sections, where each section comprises an anode, a cathode arranged outside, and an electrolyte layer, sharing a single electrolytic solution that dissolves oxygen, allowing for efficient oxygen introduction and minimizing module volume through a cylindrical shape and close-packed arrangement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple air batteries are connected in series to achieve high output power, then the power output increases, but the module size becomes larger

Engineering Contradiction:
Improveoutput powerVSAvoidmodule size
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

Multiple power sections share a single electrolytic solution reservoir instead of each having its own separate electrolyte. This merging of the electrolyte system allows multiple battery cells to be connected in series for high power output while sharing common space, thereby reducing the overall module size

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single electrolytic solution serves multiple functions: it acts as the electrolyte for all power sections simultaneously, provides a common oxygen source for all cathodes, and eliminates the need for separate electrolyte reservoirs for each cell, achieving both high power and compact size

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If the cathode is arranged outside the power section, then the contact area with electrolytic solution increases and oxygen introduction efficiency improves, but the structural complexity increases

Engineering Contradiction:
Improveoxygen introduction efficiencyVSAvoidstructural complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cathode is moved from an internal position to an external position surrounding the power section, utilizing the outer surface area of the cylindrical structure. This dimensional repositioning maximizes the cathode's contact area with the electrolytic solution for efficient oxygen introduction while maintaining a simple cylindrical geometry

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a compact, high-output air battery module by maximizing the cathode's contact area with the electrolyte solution, inhibiting electrolyte depletion, and ensuring efficient cell reactions, thus achieving both downsizing and high power output.

Implementation Method 1

an electrolytic solution which is filled in the housing to immerse the plurality of power sections and in which oxygen is dissolved

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 2

by ion conduction between the cathode and the anode through the electrolyte layer (electrolytic solution) of the power section, it is possible to take out the electric energy to outside the battery

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS8557475B2Air battery module
Publication Date: 2013.10.15 TOYOTA JIDOSHA KK
  • US8557475B2 patent drawing
  • US8557475B2 patent drawing
  • US8557475B2 patent drawing

AI summary

The present invention provides an air battery module comprising: a housing; a plurality of power sections incorporated in the housing; and an electrolytic solution which is filled in the housing to immerse the plurality of power sections and in which oxygen is dissolved, one of the power sections and another of the power sections sharing the electrolytic solution. The air battery module is capable of attaining downsizing and of obtaining high output.