Air conditioner device

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Solution Overview

Problem

Air-conditioning systems using refrigerants with low refrigerant density at low pressure face significant challenges due to increased pipe diameter requirements, leading to higher processing costs and difficulties in handling thick pipes, as existing solutions do not adequately address the pressure loss issues associated with these refrigerants.

Innovation Solution

An air-conditioning apparatus that uses HFO1234yf or HFO1234ze as refrigerants, with a supercooling means to reduce the liquid temperature of high-pressure refrigerant to 5 degrees C or less, thereby reducing the refrigerant flow rate and allowing for a narrower low-pressure gas pipe diameter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a refrigerant with low refrigerant density at low pressure (e.g., HFO1234yf) is used, then global warming potential is reduced, but the pipe diameter of the low-pressure gas pipe must be significantly increased

Engineering Contradiction:
Improveglobal warming potentialVSAvoidpipe diameter
Core Design Contradiction:
Object-affected harmful factorsVSLength of stationary object

Solution Approach 1:

The invention changes the temperature parameter of the high-pressure liquid refrigerant by implementing supercooling to 5°C or less. This parameter change increases the refrigerant density in the liquid phase, which subsequently allows for reduced pipe diameter in the low-pressure gas line while maintaining the use of environmentally friendly refrigerants with low global warming potential

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention performs preliminary supercooling of the high-pressure liquid refrigerant before it reaches the expansion device. By pre-cooling the refrigerant to 5°C or less, the system prepares the refrigerant in an optimal state that enables reduced pipe diameter downstream in the low-pressure gas line

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If the pipe diameter is increased to reduce pressure loss, then pressure loss is reduced, but processing difficulty and cost significantly increase

Engineering Contradiction:
Improvepressure lossVSAvoidprocessing difficulty
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

By changing the temperature parameter through supercooling to 5°C or less, the invention increases refrigerant density, which allows maintaining acceptable pressure loss characteristics with significantly reduced pipe diameter, thereby improving ease of manufacture and reducing processing difficulty

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If the pipe diameter is increased to reduce pressure loss, then pressure loss is reduced, but manufacturing cost significantly increases

Engineering Contradiction:
Improvepressure lossVSAvoidmanufacturing cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The invention changes the temperature parameter of the high-pressure liquid refrigerant through supercooling to 5°C or less, which increases refrigerant density and enables the use of smaller diameter pipes. This parameter change significantly reduces manufacturing cost while maintaining acceptable pressure loss levels

Inventive Principle:
Principle #35Parameter changes

4Length of stationary object

If supercooling means is added to reduce liquid temperature to 5°C or less, then pipe diameter is reduced, but device complexity increases

Engineering Contradiction:
Improvepipe diameterVSAvoiddevice complexity
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The heat source side heat exchanger performs multiple functions: it acts as both the primary heat exchanger for heating/cooling operations and as the supercooling means for the high-pressure liquid refrigerant. This multi-functionality reduces device complexity by eliminating the need for a separate supercooling component

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the pipe diameter of low-pressure gas pipes, lowering construction costs, improving handling ease, and enhancing energy efficiency by minimizing pressure loss, while maintaining refrigeration performance.

Implementation Method 1

supercooling means making a liquid temperature of a high-pressure liquid refrigerant sent from the heat source side heat exchanger to the expansion device be 5 degrees C or less in a cooling operation

Methodology Applied
Scientific EffectSupercooling: Supercooling

Implementation Method 2

heat source side heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP2669598B1Air conditioner device
Publication Date: 2019.05.22 MITSUBISHI ELECTRIC CORP
  • EP2669598B1 patent drawingFigure 1
  • EP2669598B1 patent drawingFigure 2
  • EP2669598B1 patent drawingFigure 3

AI summary

Obtained is an air-conditioning apparatus capable of having a thin low-pressure gas pipe even when a refrigerant with a low refrigerant density at low pressure is used. An air-conditioning apparatus includes a refrigerant circuit 10 connecting a compressor 1, a heat source side heat exchanger 3, expansion devices 20, and use side heat exchangers 21 with pipes and circulating a refrigerant whose density in a saturated refrigerant gas at 0 degrees C is 35 to 65% of the density of an R410A refrigerant, and supercooling means (supercooling heat exchanger 4, expansion device 5, and bypass 7) making a liquid temperature sent from the heat source side heat exchanger 3 to the expansion devices 20 be 5 degrees C or less in a cooling operation.