Air conditioning device for a motor vehicle and method for its operation

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Solution Overview

Problem

Existing air conditioning devices for motor vehicles suffer from low efficiency in cooling mode due to the permanent assignment of the condenser function to the internal heat exchanger segment on the refrigerant input side, leading to inefficiencies in heat transfer and increased energy consumption.

Innovation Solution

The solution involves creating a direct connection between the first and second refrigerant line sections via a fourth refrigerant line section, and adding a third expansion valve to allow the refrigerant to bypass the second air/refrigerant heat exchanger segment in cooling mode, enabling the internal heat exchanger segments to operate as evaporators and reducing heating effects, thus enhancing efficiency and flexibility in controlling the refrigerant circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the internal heat exchanger segment on the refrigerant input side is permanently assigned as condenser, then the refrigerant circuit can maintain a simple structure, but the cooling efficiency decreases due to unnecessary heating effects and poor heat transfer

Engineering Contradiction:
Improvecooling efficiencyVSAvoidrefrigerant circuit configuration
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the refrigerant circuit configuration adaptable and switchable between different operating modes. The circuit can dynamically reconfigure which heat exchanger segments function as condensers or evaporators based on whether the vehicle requires heating or cooling, eliminating the permanent assignment limitation and optimizing efficiency for each mode.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The heat exchanger segments are designed to perform multiple functions - they can operate as either condensers or evaporators depending on the operating mode. This multi-functionality allows the same hardware to serve different thermal management needs without requiring separate dedicated components for heating and cooling paths.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If the internal heat exchanger segment operates as condenser in cooling mode, then the structure remains simple, but the heat transfer efficiency deteriorates causing increased energy consumption

Engineering Contradiction:
Improvecooling performanceVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system dynamically switches the functional role of heat exchanger segments based on operating conditions. In cooling mode, the segment that would traditionally serve as condenser can be reconfigured to function as evaporator or bypassed, optimizing the thermal path to improve cooling performance while reducing unnecessary energy consumption from counterproductive heating effects.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If a direct bypass connection is added between refrigerant line sections, then the flexibility and efficiency in cooling mode improve, but the device complexity increases

Engineering Contradiction:
Improveoperating mode flexibilityVSAvoidrefrigerant circuit structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The refrigerant circuit is segmented into distinct sections with controllable flow paths. By dividing the circuit into separable segments with individual control capabilities, the system can selectively activate or bypass specific sections based on operating mode, achieving high flexibility through modular architecture rather than a monolithic complex design.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the efficiency of the air conditioning device in cooling mode by allowing both internal heat exchanger segments to operate as evaporators, reducing energy consumption, and providing greater flexibility in temperature control, while maintaining similar operation in heat pump mode.

Implementation Method 1

a first air/refrigerant heat exchanger segment (21) that is operable as an evaporator of the refrigerant circuit

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

a second air/refrigerant heat exchanger segment (22) that is situated upstream from the first expansion valve in the flow direction of the refrigerant, and that is operable as a condenser of the refrigerant circuit

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

a compressor (34) for compressing a refrigerant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

a first expansion valve (41) that is situated upstream from the first air/refrigerant heat exchanger segment in the flow direction of the refrigerant

Methodology Applied
Scientific EffectPressure reduction: Pressure Drop

Data Source

PatentUS11345212B2Air conditioning device for a motor vehicle and method for its operation
Publication Date: 2022.05.31 VOLKSWAGEN AG
  • US11345212B2 patent drawing
  • US11345212B2 patent drawing
  • US11345212B2 patent drawing

AI summary

The invention relates to an air-conditioning device for a motor vehicle, comprising a refrigerant circuit (100) including a compressor (34), an indoor heat-exchanger (WÜ) arrangement connected to the outlet of the compressor and comprising a first and a second air/refrigerant-heat exchanger segment (21, 22), a first expansion valve (Exp. valve) (41) arranged therebetween, a second expansion valve (42), and a coupling heat exchanger (23) thermally connected to a heat source or sink, the outlet of which is connected to the inlet of the compressor (34), where the first and the second refrigerant line sections (I/II) are interconnected by means of a fourth refrigerant line section (IV), the inlet of the second air/refrigerant-heat exchanger segment (22) and the outlet of the coupling heat exchanger are interconnected by means of a fifth refrigerant line section (V) which contains a third expansion valve (43), and the outlet of the first air/refrigerant-heat exchanger segment (21) and the inlet of the compressor (34) are interconnected by means of a sixth refrigerant line section (VI).