Aircraft Anti-icing Control System for Dynamic Bleed Air Regulation

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Solution Overview

Problem

Aircraft gas turbine engines experience icing issues during cold operations, leading to altered flight characteristics, weight addition, and potential damage from ice breaking off and being ingested into the engine, which existing anti-icing systems fail to adequately address.

Innovation Solution

A control system for aircraft anti-icing that utilizes a conduit for hot high-pressure bleed air, a control valve regulated by a controller, temperature sensors, and an ice detection sensor to manage bleed air flow and pressure, ensuring effective ice prevention by maintaining optimal temperature thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing anti-icing systems are used, then ice formation is prevented to some extent, but the systems fail to adequately address dynamic temperature and pressure conditions leading to ineffective ice prevention

Engineering Contradiction:
Improveice prevention effectivenessVSAvoidresponse to dynamic conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic control of the anti-icing system by continuously monitoring temperature and pressure conditions and adjusting the bleed air valve position accordingly. The controller dynamically modulates the valve to maintain optimal anti-icing performance across varying flight conditions, transitioning from static to adaptive control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates temperature sensors and pressure sensors that provide continuous feedback to the controller. The controller processes this feedback information and adjusts the bleed air valve position in response, creating a closed-loop control system that adapts to changing conditions and maintains reliable ice prevention.

Inventive Principle:
Principle #23Feedback

2Reliability

If bleed air flow is increased to improve ice prevention, then ice formation is better prevented, but system complexity and control difficulty increase

Engineering Contradiction:
Improveice prevention effectivenessVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The anti-icing system performs self-adjustment through automatic control. The controller autonomously processes sensor data and modulates the bleed air valve without pilot intervention, enabling the system to self-regulate bleed air flow based on real-time conditions while maintaining effective ice prevention.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical control with an automated electronic control system. The controller uses electronic sensors and actuators to automatically adjust the bleed air valve, substituting complex manual mechanical adjustments with an automated electronic regulation system that simplifies operation while maintaining reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If manual control adjustments are used, then system simplicity is maintained, but response time to changing conditions is insufficient

Engineering Contradiction:
Improvecontrol system simplicityVSAvoidresponse time
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The patent replaces manual mechanical control with an automated electronic control system. The controller uses electronic sensors and actuators to automatically adjust the bleed air valve, substituting complex manual mechanical adjustments with an automated electronic regulation system that simplifies operation while maintaining reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system maintains continuous monitoring and continuous adjustment of the bleed air valve through automated control. Temperature and pressure sensors continuously feed data to the controller, which continuously modulates the valve position, ensuring uninterrupted and timely response to changing conditions without manual intervention delays.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents ice formation on aircraft components by dynamically regulating bleed air pressure and temperature, enhancing aerodynamics and reducing the risk of engine damage from ice ingestion.

Implementation Method 1

controlling the control valve based on the control temperature, the first data, and a set value to generate a regulated pressure

Methodology Applied
Scientific EffectPressure control: Pressure Increase

Implementation Method 2

A control system for aircraft anti-icing that utilizes a conduit for hot high-pressure bleed air... ensuring effective ice prevention by maintaining optimal temperature thresholds

Methodology Applied
Scientific EffectThermal energy transfer: Heating

Data Source

PatentUS11130583B2Control system for aircraft anti-icing
Publication Date: 2021.09.28 ROHR INC
  • US11130583B2 patent drawing
  • US11130583B2 patent drawing
  • US11130583B2 patent drawing

AI summary

A control system for aircraft anti-icing is disclosed including a conduit coupled at a first end to a source of hot high-pressure bleed air, a control valve in fluid communication with the conduit and an injector head, wherein the control valve is in electronic communication with a controller and configured to regulate the flow of bleed air between the conduit and the injector head, and a first sensor in electronic communication with the controller and configured to report a first data. The system may initialize a control valve to an initial regulated pressure. The system may determine a control temperature and control the control valve based on the control temperature, the first data, and a set value.