Aircraft Brake Control Logic for Sensor Failure Resilience

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Solution Overview

Problem

Aircraft brake systems face reliability issues due to transient or failing sensor readings, which can compromise differential braking control during emergency conditions.

Innovation Solution

A brake system with multiple sensors per pedal and advanced signal processing logic to validate and compare signals, generating an output signal for each pedal and providing emergency brake control logic to ensure consistent braking force across both brakes, even in the event of sensor failure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple sensors are used per pedal to improve reliability, then sensor failure resistance improves, but device complexity increases

Engineering Contradiction:
Improvebrake control reliabilityVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The brake control system divides the sensing function into multiple independent sensors (first sensor, second sensor, third sensor) per pedal, allowing individual sensor failure without complete system failure. Each sensor independently monitors pedal position, and the system processes signals from multiple sensors to determine overall pedal state.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system continuously monitors sensor signals and compares readings from multiple sensors to detect failures. The brake control unit receives feedback from sensors, validates signals by comparing consistency, and adjusts control accordingly when sensor failures are detected, maintaining reliable brake operation throughout the sensor's lifecycle.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If sensor signal validation and comparison logic is implemented, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvepedal position measurement accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary validation of sensor signals by comparing readings from multiple sensors before using them for brake control. The brake control unit checks signal consistency and detects failures in advance, preventing erroneous control actions based on faulty sensor data.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The brake control unit acts as an intermediary between multiple sensors and the brake actuation system. It receives, validates, and processes signals from multiple sensors, filtering out erroneous readings and selecting valid signals to ensure accurate pedal position measurement is transmitted to the brake control mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If emergency brake control logic is implemented to maintain consistent braking force, then reliability improves, but device complexity increases

Engineering Contradiction:
Improveemergency brake operation reliabilityVSAvoidbrake control logic complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system prepares for sensor failures by having pre-programmed emergency brake control logic that activates automatically when sensor failures are detected. This logic ensures consistent braking force is maintained across all brakes even under emergency conditions, cushioning against the impact of sensor failures on overall system reliability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The brake control unit changes control parameters and strategies based on sensor validity assessments. When sensor failures are detected, the system transitions from normal differential braking control to emergency brake control mode, adjusting braking force distribution to maintain safety while accommodating the degraded sensor input condition.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3309023B1Systems and methods for emergency aircraft brake operation
Publication Date: 2021.12.01 GOODRICH CORP
  • EP3309023B1 patent drawingFigure 1
  • EP3309023B1 patent drawingFigure 2
  • EP3309023B1 patent drawingFigure 3

AI summary

A brake system for an aircraft is provided according to various embodiments. The system may include a left pedal arrangement comprising a left pedal (22), a first left sensor (30) to generate a first left signal in response to translation of the left pedal. The system also includes a right pedal arrangement comprising a right pedal (24), a first right sensor (30) to generate a first right signal in response to translation of the right pedal. Normal brake control logic (52) controls the brake system in response to a normal condition being set. The normal brake control logic commands a left brake based on the left signal, and a right brake based on the first right signal. Emergency brake control logic (54) controls the brake system in response to an emergency condition being set. The emergency brake control logic commands a same force to the left and right brakes based the left and right signals.