Aircraft Electric Brake Power Interrupt Management

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Solution Overview

Problem

Aircraft electric brake systems experience discontinuous control and noticeable braking issues due to brief power interrupts, leading to potential lurching or overbraking conditions when power resumes.

Innovation Solution

The electric brake system monitors power status signals to detect power interrupts and controls the brake actuators to provide seamless braking by discarding pre-interrupt values during pedal braking and refreshing them upon power resumption, ensuring smooth brake application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electric brake system saves pre-interrupt values of actuator control signals during power interrupts, then the system maintains control continuity, but upon power resumption the saved values may not accurately reflect current brake pedal deflection causing inaccurate brake application

Engineering Contradiction:
Improvecontrol continuityVSAvoidbrake pedal deflection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system changes the state of the actuator control signal by discarding saved pre-interrupt values and refreshing them with current values upon power resumption. This parameter change ensures that the control signal accurately reflects the current brake pedal deflection rather than using potentially outdated saved values.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the electric brake system attempts to increase clamping force to compensate for perceived lack of deceleration during power interrupts, then the system maintains deceleration control, but upon power resumption the current state of actuators results in overbraking condition

Engineering Contradiction:
Improvedeceleration controlVSAvoidoverbraking
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system performs preliminary action by detecting the power interrupt condition and discarding saved actuator control signal values before power resumption occurs. This preliminary action prevents the harmful overbraking effect by ensuring that when power returns, the control signal is refreshed to accurately reflect current pedal position rather than using outdated saved values that led to compensating increases in clamping force.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If the electric brake system continuously monitors and controls brake actuators during power interrupts, then the system maintains braking precision, but power interrupts cause discontinuous control resulting in noticeable lurching to passengers

Engineering Contradiction:
Improvebraking precisionVSAvoidlurching
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The system changes the control signal parameter by discarding saved values and refreshing them upon power resumption. This ensures that the brake actuator receives accurate control signals based on current pedal position, preventing the discontinuous control and lurching that would otherwise occur when power is restored after an interrupt.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2277752B1Power interrupt management for an aircraft electric brake system
Publication Date: 2013.07.03 THE BOEING CO
  • EP2277752B1 patent drawingFigure 1~2
  • EP2277752B1 patent drawingFigure 3
  • EP2277752B1 patent drawingFigure 4

AI summary

An electric brake system (100) for an aircraft as described herein electrically actuates brake mechanisms (108) in a seamless manner when a power interrupt condition is experienced. While operating in a pedal braking mode and in response to a power interrupt condition, the electric brake system (100) discards the last brake actuation command generated from brake pedal interaction. After normal operating power is re-established, the brake pedal data is refreshed to generate a new brake actuation command. These procedures reduce lurching and unexpected brake actuation levels following a power interrupt in the electric brake system.