Aircraft Moisture Control via Environmental Control System Valves

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Solution Overview

Problem

Aircraft face challenges in effectively managing moisture condensation due to temperature and humidity fluctuations, leading to reduced insulation efficiency, structural corrosion, and increased weight, which is exacerbated by the need for dedicated and costly drying equipment that may not be economically feasible for varying flight routes and schedules.

Innovation Solution

The implementation of a moisture control system that reuses components of the aircraft's environmental control system, including ducts and vents, to route air for both normal operation and drying modes, utilizing valves and sensors to direct airflow for moisture control without the need for additional heavy and expensive equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dedicated drying equipment and ducting are installed to control moisture, then moisture control effectiveness is improved, but aircraft weight and cost increase

Engineering Contradiction:
Improvemoisture control effectivenessVSAvoidaircraft weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The existing environmental control system ducting is designed to serve dual purposes: supplying conditioned air to the cabin during normal operation and supplying drying air to the crown region during moisture control operations. This multi-functionality eliminates the need for separate dedicated drying ducting, thereby reducing aircraft weight while maintaining effective moisture control capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If dedicated drying equipment is installed, then moisture control effectiveness is improved, but system cost increases

Engineering Contradiction:
Improvemoisture control effectivenessVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The environmental control system components (compressor, condenser, evaporator, ducting) are utilized for both cabin conditioning and crown region drying operations. This eliminates the need for separate dedicated drying equipment, reducing system complexity and cost while maintaining effective moisture control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The drying function is merged with the existing environmental control system rather than being implemented as a separate system. The same air handling components and ducting infrastructure serve both cabin comfort and moisture control functions, consolidating system complexity and reducing overall cost.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If drying equipment is installed for all routes, then moisture control is available, but operational flexibility is reduced for routes with minimal condensation

Engineering Contradiction:
Improvemoisture control availabilityVSAvoidoperational flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system incorporates controllable valves that can dynamically route airflow to different destinations based on operational requirements. During normal operation, air is routed to cabin vents; during moisture control operations, valves redirect air to drying vents in the crown region. This dynamic controllability provides operational flexibility while maintaining moisture control capability when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The environmental control system is designed to perform both cabin conditioning and moisture control functions using the same infrastructure. This universality allows the system to adapt to different operational scenarios (different routes, weather conditions, condensation levels) without requiring separate dedicated systems, thereby maintaining operational flexibility while ensuring moisture control availability when required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the weight and cost of moisture control systems, improves operational flexibility, and maintains effective moisture management across different flight conditions without the burden of dedicated drying equipment, making it economically viable even for routes with minimal condensation.

Implementation Method 1

causing drying air to be provided from a drying air source to one or more drying air vents in the crown region

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

the extreme temperature outside the aircraft can cause humidity within the aircraft to condense on surfaces and structures

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11858641B2Aircraft moisture control
Publication Date: 2024.01.02 THE BOEING CO
  • US11858641B2 patent drawing
  • US11858641B2 patent drawing
  • US11858641B2 patent drawing

AI summary

An aircraft includes a fuselage defining a cabin region and a crown region. The aircraft also includes a duct disposed within the fuselage. The duct is coupled to one or more drying air vents disposed in the crown region and coupled to one or more cabin vents disposed with the cabin region. The one or more drying air vents are configured to output drying air, received via the duct, into the crown region, and the one or more cabin vents are configured to output conditioned air, received via the duct, into the cabin region. The aircraft further includes one or more valves coupled to the duct and configured to, in a first valve position, route airflow within the duct to the one or more drying air vents and configured to, in a second valve position, route the airflow within the duct to the one or more cabin vents.