Aircraft Fuel Pipe Fixture for Wing Bending and Cryogenic Loads

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Solution Overview

Problem

Aircraft fuel pipes, particularly those conveying hydrogen, experience significant bending and twisting due to wing movement, leading to increased loads on the ribs, exacerbated by cryogenic temperatures requiring thicker pipes and additional structural reinforcement.

Innovation Solution

A double-walled pipe assembly with a fixture arrangement that allows rotation relative to the aircraft structure about multiple axes, using non-conductive materials and bearing surfaces to reduce load transfer and accommodate thermal insulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the pipe assembly is rigidly fastened to the ribs, then the pipes are securely positioned relative to the aircraft structure, but the pipes transfer bending and twisting loads into the ribs, requiring additional structural reinforcement

Engineering Contradiction:
Improveposition stability of pipe assemblyVSAvoidload transfer to ribs
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

The fixture arrangement incorporates a rotational degree of freedom that allows the pipe assembly to rotate relative to the aircraft structure. This dynamic capability enables the system to accommodate wing bending and twisting movements while maintaining longitudinal positioning, thereby preventing load transfer to the ribs while preserving position stability.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If the pipes convey hydrogen at cryogenic temperatures, then the fuel efficiency is improved, but the pipes require larger thickness for thermal insulation, which increases the loads transferred to the ribs

Engineering Contradiction:
Improvefuel efficiencyVSAvoidload transfer to ribs
Core Design Contradiction:
Use of energy by moving objectVSForce

Solution Approach 1:

The rotational fixture arrangement allows the thickened cryogenic pipe assembly to move independently in response to wing deformations. This dynamic coupling prevents the increased loads from the thicker pipes from being transferred to the ribs, enabling hydrogen fuel efficiency benefits without compromising the structural system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fixture arrangement acts as an intermediary between the cryogenic pipe assembly and the aircraft structure. It provides a controlled connection that restricts longitudinal movement while permitting rotation, thereby mediating the interaction and preventing direct load transfer from the insulated pipes to the ribs.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Force

If the pipe assembly is allowed to rotate freely, then the loads transferred to the aircraft structure are reduced, but the pipe assembly may experience excessive movement in the longitudinal direction

Engineering Contradiction:
Improveload transfer to aircraft structureVSAvoidlongitudinal position stability of pipe assembly
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The fixture arrangement provides a controlled rotational degree of freedom that allows the pipe assembly to rotate while maintaining longitudinal positioning. This selective dynamic coupling enables load reduction through rotation while preventing excessive longitudinal movement, achieving both objectives simultaneously.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively mitigates load transfer to the aircraft structure by allowing rotational movement of the pipes, reducing the need for additional structural reinforcement and minimizing thermal transfer, while providing lightning strike protection.

Implementation Method 1

The bearing surfaces may be shaped to provide stop features which restrict movement of at least a portion of the pipe assembly in the longitudinal direction relative to the aircraft structure

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

curved bearing surfaces forming a bearing therebetween so as to allow rotation of the pipe assembly relative to the aircraft structure

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

The bearing surfaces are shaped to provide stop features which restrict movement of at least a portion of the pipe assembly in the longitudinal direction relative to the aircraft structure

Methodology Applied
Scientific EffectElectrical insulation: Electrical Resistance

Data Source

PatentUS20250368348A1An aircraft assembly
Publication Date: 2025.12.04 AIRBUS OPERATIONS LTD
  • US20250368348A1 patent drawing
  • US20250368348A1 patent drawing
  • US20250368348A1 patent drawing

AI summary

An aircraft assembly is disclosed including a wing structure, and a pipe assembly rotatably coupled to the wing structure by a fixture arrangement. The pipe assembly extends along a longitudinal direction, the fixture arrangement configured to restrict movement of at least a portion of the pipe assembly in the longitudinal direction relative to the wing structure and allow rotation of the pipe assembly relative to the wing structure.