Airflow Characterization System for Server Slots

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Solution Overview

Problem

Determining airflow characterization for circuit board slots in information handling systems is challenging due to variations in server configurations and the inaccuracy of conventional LFM probes, which are restricted to measuring airflow velocity at a single point and require complex thermal test vehicles.

Innovation Solution

An airflow characterization system with a server chassis and an airflow characterization board that includes multiple airflow sensors and a controller to determine airflow characterization by receiving signals from these sensors, providing a more accurate and efficient method compared to conventional systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If LFM probe is used to measure airflow velocity, then measurement is obtained at a single point, but measurement accuracy deteriorates due to inability to capture overall airflow characterization

Engineering Contradiction:
Improveairflow measurement accuracyVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The airflow characterization board divides the measurement task into multiple segments by placing multiple airflow sensors at different locations across the circuit board slot. This segmentation allows comprehensive airflow characterization while maintaining manageable system complexity through modular sensor placement and distributed measurement points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from single-point measurement to multi-point spatial measurement by distributing sensors across different locations on the circuit board slot. This dimensional expansion from one point to multiple points in space enables accurate airflow characterization without requiring complex thermal test vehicles.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If thermal test vehicle with additional probes and power supplies is used, then airflow characterization can be obtained, but device complexity increases significantly

Engineering Contradiction:
Improveairflow characterization accuracyVSAvoidtest vehicle complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The airflow sensors are merged directly onto the circuit board slot structure itself, eliminating the need for separate thermal test vehicles, external power supplies, and additional instrumentation. This integration combines multiple previously separate components into a unified, simplified system that reduces complexity while maintaining measurement accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The circuit board slot structure serves its own measurement function by incorporating airflow sensors directly into it, eliminating the need for external thermal test vehicles and separate measurement systems. The slot itself becomes both the object of measurement and the platform for measurement, reducing overall system complexity.

Inventive Principle:
Principle #25Self-service

3Device complexity

If conventional LFM probe is used, then measurement setup is simple, but measurement time increases due to single-point measurement limitations

Engineering Contradiction:
Improvemeasurement system simplicityVSAvoidairflow characterization speed
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

By segmenting the measurement across multiple sensors positioned at different locations on the circuit board slot, the system captures comprehensive airflow data simultaneously rather than sequentially. This segmentation enables faster airflow characterization while keeping the measurement system relatively simple through direct sensor integration.

Inventive Principle:
Principle #1Segmentation

4Measurement precision

If multiple airflow sensors are positioned at different locations on the circuit board slot, then airflow characterization accuracy improves, but device complexity increases

Engineering Contradiction:
Improveairflow characterization accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The circuit board slot structure provides its own measurement platform by incorporating sensors directly into it, making the slot self-sufficient for airflow characterization. This self-service approach eliminates the need for external measurement equipment and reduces overall system complexity despite using multiple sensors.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides accurate airflow characterization for circuit board slots, reducing complexity and time compared to conventional methods, and allows for better airflow management, ensuring optimal performance of circuit boards.

Implementation Method 1

a first airflow sensor subsystem positioned at a first location on the airflow characterization board base; a second airflow sensor subsystem positioned at a second location on the airflow characterization board base

Methodology Applied
Scientific EffectAirflow sensing:

Data Source

PatentUS10827651B2Airflow characterization system
Publication Date: 2020.11.03 DELL PROD LP
  • US10827651B2 patent drawing
  • US10827651B2 patent drawing
  • US10827651B2 patent drawing

AI summary

An airflow characterization system includes a first airflow sensor subsystem positioned at a first location on an airflow characterization board base and a second airflow sensor subsystem positioned at a second location on the airflow characterization board base that is different than the first location. An airflow characterization controller is coupled to the first airflow sensor subsystem and the second airflow sensor subsystem. When the airflow characterization board is positioned in a circuit board slot, the airflow characterization controller receives a first airflow signal from the first airflow sensor subsystem during a first time period and receives a second airflow signal from the second airflow sensor subsystem during the first time period. The airflow characterization controller determines a circuit board slot airflow characterization for the circuit board slot based on the first airflow signal and the second airflow signal.