Aligned Polymer Nerve Conduit With Conductive Hydrogel Cues

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Solution Overview

Problem

Existing nerve conduits lack topographical and electrical stimulation properties to effectively promote Schwann cell migration and nerve regeneration, as they have random nerve bundle arrangements and do not harness the intrinsic electric field of nerves for tissue recovery.

Innovation Solution

A nerve conduit with a hollow support featuring a spring-shaped engraved pattern and unidirectionally aligned biocompatible polymer fibers, combined with an electrically conductive hydrogel, is developed to align fibers parallel to the axonal direction and enhance electrical conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a hollow cylindrical nerve conduit is used to provide space for axon direction, then material movement between disconnected nerve tissues is promoted, but the random arrangement of nerve bundles limits nerve regeneration effectiveness

Engineering Contradiction:
Improvematerial movementVSAvoidnerve bundle arrangement
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating unidirectionally aligned polymer fibers within the conduit structure. The electrospinning process produces fibers with specific orientation (parallel alignment) in the region where nerve regeneration occurs, while maintaining the overall hollow cylindrical shape. This localized structural refinement addresses the random arrangement problem without compromising the conduit's fundamental function of providing material transport pathways.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs curvature principles through the spring-shaped engraved pattern on the inner wall of the conduit. This curved, helical structure guides and organizes the unidirectionally aligned fibers along a controlled path, transforming the random internal arrangement into an ordered configuration that mimics natural nerve bundle orientation while maintaining the conduit's cylindrical form.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Strength

If conventional nerve conduit materials are used, then structural support is provided, but the absence of electrical stimulation properties reduces nerve regeneration promotion

Engineering Contradiction:
Improvestructural supportVSAvoidelectrical stimulation capability
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent implements composite materials by combining biocompatible polymer fibers (providing structural support) with electrically conductive hydrogel (providing electrical stimulation). The hydrogel is applied as a coating or integrated layer within the conduit, creating a multi-functional composite structure that simultaneously delivers mechanical strength and electrical properties necessary for enhanced nerve regeneration.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent merges two distinct functional components: the structural hollow support and the electrically conductive element. By integrating the conductive hydrogel with the polymer fiber structure, the invention combines mechanical support and electrical stimulation functions into a single unified conduit system, enabling both structural integrity and electroactive nerve regeneration promotion.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If cells are exposed to unaligned structures, then random cell growth occurs, but aligned structures in nanometer to micrometer scale are required to control Schwann cell alignment

Engineering Contradiction:
Improvecell alignment controlVSAvoidfiber structure precision
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces complex manual or mechanical alignment methods with an electrofield-based electrospinning process. This technique uses electrical forces to spontaneously align polymer fibers in a unidirectional pattern during fabrication, achieving precise nanometer-to-micrometer scale alignment without requiring complex post-processing mechanical manipulation or assembly steps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes parameter changes in the electrospinning process (voltage, flow rate, collector distance, humidity) to control fiber alignment characteristics. By adjusting these parameters, the process produces fibers with consistent unidirectional orientation and controlled diameter within the nanometer-to-micrometer range, creating the precise topographical cues needed for Schwann cell alignment without increasing device complexity.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If nerve regeneration is attempted without harnessing electric fields, then natural slow growth rate persists, but intrinsic electric fields can accelerate tissue growth and differentiation

Engineering Contradiction:
Improvenerve regeneration rateVSAvoidelectrical conductivity integration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies self-service by utilizing the body's own intrinsic electric fields for nerve regeneration. The electrically conductive hydrogel component passively conducts these naturally occurring bioelectric signals along the conduit, eliminating the need for external power sources or active electrical stimulation devices. The conduit structure itself serves the dual function of mechanical support and electrical signal transmission, leveraging physiological phenomena without adding system complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The conduit optimizes physical properties like elasticity and aligns neurons or Schwann cells, promoting nerve regeneration by leveraging intrinsic and external electric fields for improved tissue growth and differentiation.

Implementation Method 1

unidirectionally aligned through electrospinning using an electric field

Methodology Applied
Scientific EffectElectrospinning: Electrohydrodynamics

Implementation Method 2

electrospinning using an electric field

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 3

electrically conductive hydrogel applied on the inside or outside of the hollow support

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20260041543A1Unidirectionally-aligned biocompatible polymer fiber-based nerve conduit and method of manufacturing the same
Publication Date: 2026.02.12 KOREA INST OF SCI & TECH
  • US20260041543A1 patent drawing
  • US20260041543A1 patent drawing
  • US20260041543A1 patent drawing

AI summary

The present invention relates to a nerve conduit including a hollow support including a spring-shaped engraved pattern formed on an inner wall and a biocompatible polymer fiber with a fiber direction aligned parallel to an axonal direction; and an electrically conductive hydrogel applied on the inside or outside of the hollow support, and a method of manufacturing the same.