Alkaline Electrolyte Additives for Aluminum-Air HER Suppression

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Solution Overview

Problem

Metal-air batteries face challenges with hydrogen evolution reaction (HER) at the anode, particularly with aluminum anodes, which reduces battery performance, and existing solutions like highly alkaline electrolytes or aluminum alloys do not effectively mitigate this issue.

Innovation Solution

The use of an aluminum-magnesium alloy anode with an alkaline electrolyte containing zinc oxide and L-cysteine as additives, which form a protective layer to inhibit HER while maintaining electrochemical activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a highly alkaline solution is used as electrolyte to mitigate aluminum passivation, then the metal anode operation is improved, but hydrogen evolution reaction (HER) increases which reduces battery performance

Engineering Contradiction:
Improvemetal anode operationVSAvoidhydrogen evolution reaction
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces an intermediary substance (electrolyte additive such as zinc oxide, L-cysteine, or their combination) that mediates between the highly alkaline electrolyte and the aluminum anode. This additive forms a protective layer on the anode surface that selectively blocks hydrogen evolution while allowing aluminum oxidation to proceed, thus resolving the contradiction between maintaining anode operation and suppressing harmful HER

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical composition parameters of the electrolyte by adding specific substances (zinc oxide at 0.01-0.1 M, L-cysteine at 0.01-0.1 M, or their combination). This parameter modification alters the surface chemistry of the aluminum anode, creating a protective interface that suppresses hydrogen evolution while maintaining electrochemical activity

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If aluminum alloy is used to increase overpotential for HER, then hydrogen evolution is reduced, but battery performance improvement remains challenging

Engineering Contradiction:
Improvehydrogen evolution reactionVSAvoidbattery performance
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent employs a composite approach by combining aluminum-magnesium alloy anode with electrolyte containing zinc oxide and L-cysteine additives. This composite system creates a synergistic effect where the alloy provides structural benefits and the electrolyte additives provide surface protection, together achieving superior HER suppression and battery performance

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves the energy density, specific capacity, and Coulombic efficiency of metal-air batteries, extending their operational life and maintaining discharge voltage stability across multiple cycles.

Implementation Method 1

The additive typically forms a protective layer upon the surface of the metal anode, which inhibits HER without compromising the performance of the metal anode

Methodology Applied
Scientific EffectProtective layer formation: Deposition (physical)

Implementation Method 2

When the battery is discharged, oxygen from the atmosphere diffuses through the air cathode, where a catalyst facilitates its reduction

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

the metal anode undergoes oxidation

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 4

Metal-air batteries work on the principle of electrochemical charge/discharge reactions that occur between the air-cathode and a metal anode

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS20240088486A1Electrolyte additives for energy conversion devices and energy conversion devices thereof
Publication Date: 2024.03.14 LOG9 MATERIALS SCI PVT LTD
  • US20240088486A1 patent drawing
  • US20240088486A1 patent drawing

AI summary

An energy conversion device includes a cathode, an anode including an aluminium-magnesium alloy, and an alkaline electrolyte disposed between the cathode and the anode. The alkaline electrolyte includes an electrolyte additive that includes zinc oxide, L-cysteine, or a combination thereof.