AlN Dopant Composition for BAW Filter Spurious Wave Suppression

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Solution Overview

Problem

Acoustic wave filters, particularly bulk acoustic wave (BAW) filters, face issues with spurious acoustic waves due to non-zero Poisson's ratio in piezoelectric materials, leading to degraded frequency response and undesirable signal interference.

Innovation Solution

Doping aluminum nitride (AlN) with elements like beryllium (Be), magnesium (Mg), zinc (Zn), calcium (Ca), strontium (Sr), lithium (Li), and sodium (Na) to enhance the performance of acoustic wave resonators, which are then used in BAW filters, including film bulk acoustic wave resonators, Lamb wave resonators, and surface mounted resonators, to improve coupling factor and quality factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If aluminum nitride is used as piezoelectric material in BAW filters, then the filter can operate at radio frequencies, but spurious acoustic waves are generated due to non-zero Poisson's ratio, degrading frequency response and causing signal interference

Engineering Contradiction:
Improvefrequency response qualityVSAvoidspurious acoustic waves
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by doping aluminum nitride with specific elements (Sc, Y, In, Ga) to modify the material's Poisson's ratio. This changes the physical parameters of the piezoelectric material to reduce spurious acoustic wave generation while maintaining the desired frequency response characteristics of the BAW filter

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by creating doped aluminum nitride compounds where aluminum nitride is combined with dopant elements (Sc, Y, In, Ga). These composite piezoelectric materials exhibit improved properties that reduce harmful spurious waves while maintaining operational reliability at radio frequencies

Inventive Principle:
Principle #40Composite materials

2Reliability

If aluminum nitride is doped with multiple elements to reduce spurious waves, then frequency response improves, but manufacturing complexity increases

Engineering Contradiction:
Improvefrequency responseVSAvoiddoping process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent simplifies the doping process by focusing on changing a single key parameter (Poisson's ratio) through doping with specific elements. This approach reduces manufacturing complexity compared to attempting to optimize multiple material properties simultaneously, while still achieving improved frequency response

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The doped AlN materials reduce spurious acoustic waves, enhancing the frequency response and operational characteristics of BAW filters by creating a barrier that scatters and suppresses transverse waves, thereby improving the overall performance of acoustic wave filters.

Implementation Method 1

The doped AlN materials reduce spurious acoustic waves, enhancing the frequency response and operational characteristics of BAW filters by creating a barrier that scatters and suppresses transverse waves

Methodology Applied
Scientific EffectAcoustic wave scattering: Scattering

Implementation Method 2

An acoustic wave resonator can include a piezoelectric material

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12101076B2Aluminum nitride dopant scheme for bulk acoustic wave filters
Publication Date: 2024.09.24 SKYWORKS SOLUTIONS INC
  • US12101076B2 patent drawing
  • US12101076B2 patent drawing
  • US12101076B2 patent drawing

AI summary

Disclosed is an acoustic wave resonator comprising a substrate material formed of aluminum nitride (AlN) doped with one or more of beryllium (Be), strontium (Sr), and sodium (Na) to enhance performance of the acoustic wave resonator.