Alternatingly-Switched Parallel Circuit for Conduction Loss Reduction

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Solution Overview

Problem

Power supply circuits in server systems and data centers face challenges in reducing conduction loss due to high power consumption and temperature rise, which affects the reliability and efficiency of processor systems, particularly under low voltage and high current conditions.

Innovation Solution

An alternatingly-switched parallel circuit is introduced, where bridge arms within a power chip are formed to switch on and off alternately, optimizing current flow through metal interconnection layers and reducing conduction loss by fully utilizing metal resources within the chip.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional power supply circuits operate under low voltage and high current conditions, then power density increases to meet processor requirements, but conduction loss increases due to metal connection resistance

Engineering Contradiction:
Improvepower densityVSAvoidconduction loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent divides the power supply circuit into multiple parallel bridge arms (first bridge arm with Q1-Q2, second bridge arm with Q3-Q4) that operate alternately. This segmentation allows current to be distributed across multiple metal connection paths, reducing the current density and conduction loss in each individual path while maintaining the required total power delivery.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements alternating switching operation between multiple bridge arms, where the first bridge arm operates during one period and the second bridge arm operates during another period. This periodic action ensures continuous power delivery while allowing metal connections to be utilized more evenly across time, reducing peak current stress and conduction loss.

Inventive Principle:
Principle #19Periodic action

2Use of energy by moving object

If supply voltage is decreased to meet processor voltage requirements, then power consumption efficiency improves, but conduction loss in metal connections increases proportionally

Engineering Contradiction:
Improvepower consumption efficiencyVSAvoidconduction loss
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent combines multiple bridge arms in parallel configuration, where each bridge arm contributes to the total current delivery. By merging the conduction paths of multiple bridge arms, the effective resistance of the metal connection system is reduced, thereby decreasing conduction loss while maintaining the required low voltage operation for power consumption efficiency.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If continuous current flow is maintained through metal connections, then power delivery is stable, but conduction loss accumulates continuously

Engineering Contradiction:
Improvepower delivery stabilityVSAvoidconduction loss
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent employs periodic switching between multiple bridge arms, where each arm is activated in alternating periods. This creates a pulsed current flow pattern that maintains stable average power delivery while reducing continuous conduction loss accumulation in metal connections, as different paths are utilized in different time periods.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS10985645B2Alternatingly-switched parallel circuit, integrated power module and integrated power package
Publication Date: 2021.04.20 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US10985645B2 patent drawing
  • US10985645B2 patent drawing
  • US10985645B2 patent drawing

AI summary

The present disclosure provides an alternatingly-switched parallel circuit, an integrated power module and an integrated power package. The alternatingly-switched parallel circuit includes a first bridge arm and a second bridge arm at least partly formed in a chip containing a plurality of first cell groups and a plurality of second cell groups. The plurality of first cell groups are configured to form the first upper bridge-arm switch and the plurality of second cell groups are configured to form the second upper bridge-arm switch, or the plurality of first cell groups are configured to form the first lower bridge-arm switch and the plurality of second cell groups are configured to form the second lower bridge-arm switch. The plurality of first cell groups and the plurality of second cell groups are switched on and off alternatingly.