Alternator Filter Circuit Segmentation for Leakage Current Compensation

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Solution Overview

Problem

Existing power-generator control systems fail to effectively eliminate ripple voltages from alternator output voltages, especially under high-temperature conditions where leakage currents can deteriorate the voltage regulation characteristic.

Innovation Solution

A power-generation control system with a filter circuit comprising a first capacitor, a second capacitor, and two switches, where the switches are controlled to be simultaneously on and off to filter out frequency components from the output voltage, ensuring effective ripple voltage elimination regardless of leakage currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single switch is used in the filter circuit, then the device complexity is reduced, but leakage current causes deterioration of voltage regulation characteristic

Engineering Contradiction:
Improvefilter circuit structureVSAvoidvoltage regulation characteristic
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The single switch is segmented into two switches (first switch and second switch) that are symmetrically connected to the capacitor. This segmentation allows leakage currents from both switches to be summed and fed back through the differential amplifier, compensating for the inherent leakage effects and maintaining voltage regulation accuracy without requiring additional complex components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The leakage currents from the two switches are fed back to the differential amplifier, which then adjusts the field current accordingly. This feedback mechanism compensates for the voltage drops caused by leakage currents, ensuring that the output voltage remains regulated despite the presence of leakage in the filter circuit switches.

Inventive Principle:
Principle #23Feedback

2Reliability

If a filter circuit is added to eliminate ripple voltages, then the voltage regulation characteristic is improved, but the device complexity increases

Engineering Contradiction:
Improvevoltage regulation characteristicVSAvoidcontrol circuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The filter circuit is merged with the existing voltage regulation control circuit. The capacitor and switches are integrated into the feedback loop of the differential amplifier, allowing the filter to eliminate ripple voltages while simultaneously maintaining voltage regulation through the same control structure, rather than adding a separate independent filter system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The filter circuit components (capacitor and switches) serve multiple functions: they filter ripple voltages from the output and simultaneously provide a path for leakage current feedback to the differential amplifier. This multi-functionality allows voltage regulation and ripple elimination to be achieved within a single integrated circuit structure without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If the switch is connected to only one electrode of the capacitor, then the device complexity is reduced, but leakage current cannot be effectively compensated

Engineering Contradiction:
Improveswitch connection structureVSAvoidripple-voltage filtering characteristic
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The capacitor connections are segmented into two symmetric paths, with one switch connected to each electrode of the capacitor. This symmetric segmentation ensures that leakage currents from both switches are captured and fed back to the differential amplifier, enabling effective compensation of leakage effects and maintaining ripple-voltage filtering performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

While the physical connection structure appears symmetric, the control signals for the two switches are asymmetrically generated based on the output voltage feedback. The differential amplifier processes the combined leakage currents from both switches to create asymmetric control signals that actively compensate for leakage effects, thereby maintaining filtering characteristics despite the symmetric physical layout.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively smooths output voltages by matching leakage currents through both switches, preventing deterioration of ripple-voltage filtering characteristics and improving voltage regulation, even under varying rotor speeds.

Implementation Method 1

a first capacitor having opposing first and second electrodes, a second capacitor having opposing third and fourth electrodes... configured to control the first and second switches to be substantially simultaneously on and off to thereby cause the filter circuit to filter out the frequency components from the output voltage

Methodology Applied
Scientific EffectCapacitive filtering: Capacitance

Implementation Method 2

the switch is normally composed of a semiconductor switching element(s), such as a transistor

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

When the control IC is used under high-temperature environment as a part of a vehicle, a leakage current that flows across region(s) of the semiconductor switching element in which no current should be flowing may be not ignored

Methodology Applied
Scientific EffectLeakage current:

Data Source

PatentUS7705580B2System for smoothing output voltage of power generator
Publication Date: 2010.04.27 DENSO CORP
  • US7705580B2 patent drawing
  • US7705580B2 patent drawing
  • US7705580B2 patent drawing

AI summary

In a system, an output voltage of a power generator is input to a filter circuit. The filter circuit includes a first capacitor having opposing first and second electrodes, a second capacitor having opposing third and fourth electrodes, a first switch electrically connected to be series with the third electrode of the second capacitor, and a second switch electrically connected to be series with the fourth electrode of the second capacitor. A series circuit of series-connected first switch, the second capacitor, and the second switch is electrically connected with the first capacitor in parallel thereto. A control circuit is electrically connected to the first and second switches of the filter circuit. The control unit is configured to control the first and second switches to be substantially simultaneously on and off to thereby cause the filter circuit to filter the frequency components from the output voltage.